FANUC Archives - Used Robots

REVOLUTION IN INDUSTRIAL LAUNDRY WITH FANUC AND VELUM, THE SMART ROBOT THAT CHANGES THE GAME

In the era of automation, more and more sectors are adopting technological solutions to improve their efficiency. Industrial laundry, a traditionally manual labor-dependent area, has experienced a radical change with the arrival of smart robots. A notable example is the VELUM system from the start-up Sewts, which has transformed one of the most tedious and repetitive tasks: folding textiles.
Until recently, although automation in the laundry sector allowed for the processing of large volumes of textiles, tasks such as loading towels or sheets into folding machines were still performed by humans. Manual intervention was inevitable due to the delicacy and dimensions of the textiles. However, with the integration of VELUM, this phase of the process has been completely automated, offering an efficient and precise solution that does not cause wrinkles in the fabrics.
The VELUM system has been designed to revolutionize the industry, with a direct impact on productivity and cost reduction. According to Till Rickert, co-founder of Sewts, the market potential is enormous. Globally, there are approximately 25,000 commercial laundries that could benefit from this technology. Currently, it has already been implemented at Greif Textile Mietsysteme, a company located in Wolfratshausen, Bavaria, since November 2022. There, the VELUM system processes between 500 and 600 textiles per hour, performing what was previously manual work, with efficiency comparable to that of a human operator.
The impact of this technology goes beyond task automation. The VELUM system is not only fast but also adaptable, as its software is continuously updated via wireless updates, constantly expanding its range of functions and improving its performance. Over time, VELUM is expected to become even more efficient, achieving system amortization within a period of between 18 months and two and a half years, depending on the workload.
One of the biggest challenges Sewts faced during the development of the system was optimizing the space and speed of the robots’ movements. To address this challenge, the company used advanced simulation tools, such as FANUC ROBOGUIDE software, which allowed them to analyze the robots’ movements and spatial requirements. Additionally, a material simulation software allowed them to predict the behavior of different types of textiles, a key aspect to ensure that the robot could handle the fabrics precisely without damaging them.
The key to VELUM’s success lies in its intelligent software, which combines computer vision and advanced algorithms to detect specific characteristics of each fabric. Thanks to a 3D camera system and a FANUC M-10𝑖D robot, the system can identify textures, seams, and edges of each piece of clothing, locate them in space, and coordinate their grip at the most suitable point. This process occurs in real-time, allowing the robot to perform tasks with surprising precision.
Sewts’ long-term vision goes beyond laundry. Rickert and his team are working on new applications, such as automating the processing of textile returns in online commerce, an area that has grown enormously in recent years. Product returns, especially in the fashion sector, are often a logistical challenge. Many of these processes are carried out in distant countries, resulting in long transport routes and high waste of goods. With the implementation of smart robots like VELUM, Sewts hopes that in the future these returns can be managed close to the customer, reducing costs and improving the sustainability of the process.
The advancement of industrial robotics and artificial intelligence is redefining the limits of what is possible in automation. The VELUM system from Sewts, in collaboration with FANUC robots, is a clear example of how technology can transform traditional sectors, such as laundry, and open new possibilities in logistics and manufacturing. With each update and new implementation, this technology not only improves the efficiency of companies but also shapes the future of industrial work, becoming increasingly automated, sustainable, and accessible.

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DIGITISED ROBOTIC CELLS: THE FUTURE OF INDUSTRY 4.0 IN ACTION

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Industry 4.0 is redefining the boundaries of modern manufacturing, and one of its fundamental pillars is advanced robotics. With the introduction of digitized robotic cells, manufacturers are transforming their processes to achieve greater flexibility, efficiency, and productivity. Iconic brands like KUKA, FANUC, ABB, Yaskawa Motoman, and Kawasaki are leading this transformation by integrating advanced solutions in digitalization, artificial intelligence (AI), the Internet of Things (IoT), and digital twins. But how is this new era of robotics impacting factories and the industry in general?

The Convergence of Robotics and Industry 4.0
Digitalization 4.0 has opened up a range of opportunities for robotic cells. These cells, which previously operated in isolation, are now connected to a network of intelligent systems that allow for more efficient management of operations. Through cloud-based platforms and IoT, robots can exchange data in real-time, access remote diagnostics, and perform predictive maintenance, reducing downtime and optimizing production processes.

The adoption of artificial intelligence and the analysis of large volumes of data allow robots to not only be smarter but also more autonomous, capable of adapting to changing conditions and performing complex tasks without human intervention.

KUKA: Innovation in Connectivity and Digital Simulation
KUKA, one of the giants in industrial robotics, has implemented cutting-edge technologies such as the KUKA Sunrise.OS system and the KUKA Connect platform to facilitate the programming, control, and monitoring of its robots. The former, an advanced operating system, allows for intuitive and flexible programming, while the latter, cloud-based, connects robots to a global network for real-time data access. This connectivity facilitates predictive maintenance and improves factory resource management, optimizing production.

Additionally, the integration of digital twins allows KUKA to simulate and optimize production processes before physically implementing them, reducing risks and improving operational efficiency.

FANUC: Pioneers in IoT and Predictive Maintenance
FANUC, another key player in industrial robotics, has adopted the concepts of FANUC FIELD and ROBOTICS+, IoT-based platforms that offer advanced data analysis and predictive maintenance capabilities. These solutions allow operators to manage and monitor robots from anywhere in the world, ensuring performance remains at optimal levels.

The Arc Mate 100iD robots, primarily used for welding applications, are a clear example of how FANUC has integrated Digitalization 4.0 into its robotic cells. Equipped with advanced sensors, these robots can make real-time adjustments to their welding paths, improving the precision and quality of the final product.

ABB: Connectivity and Simulation for Production Optimization
Swiss giant ABB has launched ABB Ability, an industrial IoT platform that connects its robots, controllers, and other machinery to a digitized network for real-time data monitoring. This platform not only facilitates data collection but also allows for robot diagnostics and failure prediction before they occur.

The IRB 6700, one of ABB’s most robust robots, exemplifies how the brand is incorporating advanced digital technologies into its robotic cells. Through ABB Ability, users can access real-time operational data, improving process efficiency and ensuring consistent product quality.

Yaskawa Motoman: Flexibility and Collaboration in Production
Yaskawa Motoman has implemented collaborative robotics solutions with the MOTOMAN HC10, a robot designed to work safely and efficiently alongside humans. Equipped with advanced sensors, this robot can adapt to its work environment, making it an ideal option for assembly, handling, and packaging tasks. Additionally, through its Yaskawa Fleet Manager platform, users can manage multiple robots in the plant, optimizing resource use and increasing productivity.

Moreover, the integration of predictive maintenance through IoT platforms has allowed Yaskawa Motoman to reduce unexpected downtime, improving operational profitability.

Kawasaki Robotics: Collaborative Robotics and Digital Twins
Kawasaki Robotics is also adopting advanced Industry 4.0 technologies, standing out for its implementation of IoT and digital twins. The RS007N, a compact robot, is a clear example of how the brand is digitizing its processes. Equipped with intelligent sensors and its own IoT platform, it allows for real-time data collection to optimize assembly and material handling processes.

Like other brands, Kawasaki uses digital twins to simulate the behavior of its robots in virtual environments before making changes in the real world, allowing for adjustments without interrupting production.

The Future of Robotics: More Connected, Smarter, More Efficient
The future of robotic cells is promising. The integration of advanced technologies such as IoT, artificial intelligence, digital simulation, and digital twins is making robots increasingly autonomous, flexible, and efficient. Brands like KUKA, FANUC, ABB, Yaskawa Motoman, and Kawasaki are leading this change, offering advanced robotics solutions that enable companies to improve their competitiveness and reduce costs.

Digitalization 4.0 is not only changing how robots interact with humans and machines but is also transforming the global manufacturing landscape. As factories become smarter and more connected environments, the benefits of digitized robotics become increasingly evident, enabling faster, more flexible, and sustainable production.

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THE POWER OF FANUC: ROBOTIC INNOVATION IN INDUSTRY

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In the dynamic world of industrial automation, the Japanese company FANUC has made an impressive breakthrough with its new heavy-duty industrial robot capable of lifting up to 500 kg. This development not only stands out for its impressive load capacity but also for its contribution to improving efficiency in key sectors through innovative robotic automation solutions.

A Technical Overview of FANUC’s Giant

The new FANUC robot is designed to overcome challenges in demanding industrial environments. With a load capacity of 500 kg, this robot offers unparalleled precision and repeatability, which are crucial in applications such as heavy material handling, automotive assembly, and precision welding operations.

Some highlighted technical specifications include:

• Extensive Reach Area: It can operate over a wide range of motion, allowing greater flexibility in manufacturing operations.

• Millimetric Precision: This reduces the margin of error in critical operations, improving the quality of the final product.

• Energy Efficiency: Designed to minimize energy consumption without compromising operational performance.

• Advanced Sensor Integration: Enhances the robot’s ability to adapt to complex tasks through real-time environmental assessment.

FANUC’s Competitive Advantages

FANUC is known for its robust solutions, and its focus on innovation is evident with this launch. The company not only focuses on brute strength but also on offering intelligent robotic solutions that integrate logistics with operational efficiency. Here are some competitive advantages:

• Durability and Reliability: FANUC robots are famous for their long lifespan, which translates to a lower total cost of ownership.

• Global Support and Training: With extensive post-sale support and technical training, customers can maximize the potential of their robotic solutions.

• Modularity and Customization: Allows specific adaptations to meet the unique needs of various industries.

Impact on Key Sectors

The new FANUC robot is set to revolutionize sectors such as automotive, construction, and heavy industry. The ability to handle large and heavy objects with precision improves worker safety, reduces human errors, and increases productivity on the production line.

With its latest launch, FANUC reaffirms its position as a leader in industrial automation, delivering tools that not only increase production capacity but also optimize industrial processes to the next level of performance and efficiency.
The evolution of robotics continues to advance, and FANUC remains at the forefront, offering solutions that drive a future where precision and strength coexist harmoniously.

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FANUC RAISES THE STANDARD IN ROBOTIC CONTROL WITH THE R-50iA

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FANUC, a global leader in industrial automation, has recently launched the R-50iA, an advanced robot controller that promises to significantly improve the performance and efficiency of robotic operations. This new controller, based on 50 years of automation experience, offers a range of enhancements and new features designed to maximize robot performance and ease of use.

Control Performance Improvements
The R-50iA features improved control performance that doubles the precision of signal output and sensor tracking in the robot’s movement path. This is especially beneficial for demanding robotic applications, such as adhesive application and other tasks requiring exceptional control.

Enhanced Integrated Vision
One of the standout features of the R-50iA is its enhanced integrated vision. The controller includes a five-megapixel camera, four times the resolution of the previous version, significantly increasing the robot’s field of vision. Additionally, the unified Ethernet network connection allows the new waterproof camera with LED lighting to be controlled using just one Ethernet cable.

Energy Efficiency
The R-50iA also stands out for its energy efficiency. The new six-channel amplifier is designed to consume less energy, and the low-power fans ensure efficient cooling without consuming too much energy. Furthermore, the controller’s eco mode allows for further reduction in the robot’s energy consumption, contributing to energy conservation and sustainability.

Cybersecurity
The R-50iA is the world’s first robot controller to obtain third-party cybersecurity certification, IEC62443-4-1 and 4-2. This controller provides multiple layers of defense to secure data exchange, whether remote access (SSH), file transfers (SFTP), or web communication (HTTPS). It also includes password-based user authentication, simplifying user group management in the field and preventing unauthorized access.

Remote Maintenance Functions
Another innovative feature of the R-50iA is its remote maintenance capability. Experienced FANUC service representatives can provide advice on robot configurations, alarm conditions, and programs, protecting important customer information through secure and confidential communication methods.

The launch of FANUC’s R-50iA represents a significant advancement in robot controller technology, offering powerful performance, energy efficiency, and enhanced cybersecurity. This controller not only improves the precision and efficiency of robotic operations but also aligns with eco-friendly practices, contributing to a more sustainable future.

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