In many plants, welding doesn’t start from scratch: there are already tables, positioners, welding power sources, tooling, extraction systems and, in some cases, software or manual stations that have been in place for years. It’s only natural to wonder: can a refurbished robot be integrated into that environment without having to replace everything? The industrial […]
In many workshops, the dilemma arises over whether to purchase a new robot or upgrade the one already installed. Thanks to advancements in controllers, sensors, software, and mechatronics, older components can be brought back to life effectively. The key is knowing when refurbishment makes sense and when it’s time to invest in new equipment. Why
For years, industrial automation seemed to be the exclusive realm of large conglomerates. However, the market for refurbished robots is changing that, especially in Latin America, where manufacturing SMEs are striving for efficiency without making multi-million investments. Traditionally, tasks such as mould manufacturing, welding structures, or handling parts on production lines require high precision, but
REAL CASES IN LATIN AMERICA: HOW SMES CUT COSTS WITH REFURBISHED ROBOTS Read More »
For decades, industrial maintenance relied on two straightforward principles: repair when something fails or perform scheduled inspections. Today, Artificial Intelligence is transforming this paradigm. Thanks to real-time data analysis, robots can anticipate failures before they occur, optimise their performance, and extend their operational lifespan. What’s more, this technology isn’t limited to new robots: it can also be applied to refurbished industrial robots, combining sustainability with operational intelligence.
Predictive maintenance powered by AI is based on gathering sensor data—such as vibration, temperature, electrical consumption, and motor torque—and analysing it with algorithms that detect anomalous patterns. If a shaft overheats or a gearbox vibrates slightly outside its normal range, the system issues an alert before the issue causes a breakdown. This enables interventions to be planned at the ideal time, reducing costs and avoiding unexpected downtime.
Leading manufacturers like ABB, KUKA, FANUC, and Yaskawa have developed platforms compatible even with refurbished robots equipped with modern controllers. For instance, a refurbished ABB robot with an IRC5 system can connect to the ABB Ability™ cloud platform for remote monitoring and mechanical health analytics. KUKA provides solutions compatible with KUKA Connect, enabling performance data logging and automatic maintenance scheduling. Even FANUC and Yaskawa offer APIs that, when paired with additional sensors, transform refurbished robots into intelligent units capable of generating predictive reports.
Integrating AI into refurbished robots doesn’t just extend their lifespan; it also maximises return on investment. By detecting faults early, costly repairs are minimised and production stoppages—which can cost thousands of euros per hour—are avoided. Furthermore, the accumulated data enables engineers to improve trajectory programming, optimise energy use, and compare performance between different cells.
A real-world example comes from an automotive plant in Italy, where three refurbished KUKA KR 60 robots fitted with vibration sensors and a local AI system detected micro-wear in gearboxes within six months, preventing a complete line stoppage. In another case, a Polish electronics factory using a refurbished ABB IRB 4600 with predictive diagnostics software reduced maintenance times by 25% and extended its expected operational cycle by over two years.
These experiences show that refurbished robots can not only match but even surpass the efficiency of new ones when combined with artificial intelligence and advanced monitoring. The key lies in integration: strategically placed sensors, secure connectivity, and continuous analysis.
From a sustainability perspective, this evolution also has a positive environmental impact. Extending a robot’s lifespan by five years means avoiding the production of a new one, saving thousands of kilos in materials and energy. Properly applied AI makes refurbished robotics a model for the digital circular economy: reused technology with an updated brain.
At URC, we integrate predictive maintenance solutions and smart connectivity into refurbished ABB, KUKA, FANUC, and Yaskawa robots, ensuring precision, reliability, and long service life. We combine engineering and data so each robot works more intelligently, efficiently, and sustainably.
Buying a robot is not simply a technical decision. In reality, it is a financial one. Many companies believe that the most expensive robot is the best, or that it is safer to buy new to “avoid risks”. However, when analysed from a business perspective, with numbers and strategy, the reality is quite different: what matters is not the purchase price, but the total cost of ownership (TCO). And from this point of view, a refurbished industrial robot is not only competitive—it is, in many cases, the smartest choice.
The TCO is the actual cost of owning a robot over its entire useful life. It includes not just the purchase price, but also installation, spare parts, maintenance, energy consumption, unplanned downtime, training, integration, and remaining useful life. Many companies are surprised to discover that a refurbished robot can have a TCO up to 50% lower than a new one, with the same productive performance.
Why does this happen? Firstly, because a new robot includes an upfront premium related to brand, marketing, and technological depreciation. A new ABB IRB 4600 or KUKA KR 60 can cost two or even three times more than their certified refurbished versions, even though operationally, the practical difference is minimal for typical industrial tasks such as welding, palletising, machining, handling, or inspection.
Moreover, a certified refurbished robot has already overcome its initial failure curve. In other words, it has already “proven” its mechanical and electrical stability in production. During refurbishment, gearboxes are adjusted, cables and seals are replaced, lubrication is renewed, motors are tested, and axes are precisely calibrated. The result? With proper preventive maintenance, it can continue working reliably for another 8 to 12 years.
Then there is the cost of time. Many factories lose money due to automation delays. A new robot may take months to be delivered, especially during periods of high global demand. Refurbished robots, on the other hand, are available immediately. Being able to start an automation project four months earlier has a real financial impact, as it accelerates return on investment and reduces dependence on scarce labour.
There is also a factor few companies consider: refurbished robots allow for progressive scalability. Instead of buying five new robots and restructuring the entire line, a smart plant can start with just one refurbished FANUC M-20iA or Yaskawa GP12, automate a critical operation, quickly recover the investment, and reinvest. This approach reduces financial risk and lets you refine the project step by step, without blind bets or unnecessary debt.
TCO also depends on the ecosystem. A new robot often requires new spare parts, mandatory support contracts, and sometimes more expensive proprietary software. By contrast, refurbished industrial robots have a global market for spare parts, are compatible with standard accessories (grippers, rotary tables, sensors), and many allow integration with Siemens, Rockwell, or Beckhoff PLCs without barriers.
In summary, when a plant manager, financial director or business owner truly evaluates the investment, the question is no longer: “New or used?”, but rather: “Which option gives me more productivity per euro invested?” And by that metric, the certified refurbished robot wins.
Because it is not about spending more, but about investing better.
At URC, we help companies of all sizes reduce their TCO through smart automation with refurbished ABB, KUKA, FANUC, and Yaskawa robots. Each robot is delivered tested, certified, and ready for production. We speak the language of factories: productivity, reliability, and return on investment.
In a world where sustainability and industrial efficiency must go hand in hand, the reuse of industrial robots emerges as a key strategy to reduce the environmental impact of manufacturing. Beyond being an economical alternative, purchasing second-hand robots promotes responsible practices that benefit both companies and the planet.Conservation of Resources and Waste Reduction The manufacturing of a new industrial robot requires a large amount of raw materials and energy. By opting for refurbished robots, companies decrease the demand for these resources, thus promoting a circular economy model. Additionally, reuse prevents well-functioning robots from ending up in landfills, reducing the accumulation of electronic waste and extending the life of highly sophisticated technological equipment. Energy Efficiency and Lower Emissions Many modern industrial robots are designed to operate with high energy efficiency. However, their initial production generates a significant carbon footprint. By reusing these devices, companies can indirectly reduce the emissions associated with the manufacturing of new models. Moreover, robots can operate under conditions that minimize the consumption of auxiliary resources such as lighting and climate control, further decreasing the environmental impact.Process Optimization and Waste Reduction One of the greatest benefits of industrial automation is its ability to improve precision and repeatability in manufacturing processes. This not only increases the quality of the final product but also reduces the amount of waste generated by errors or rework. By integrating used industrial robots into their production lines, companies can maintain high levels of efficiency without compromising sustainability.The reuse of industrial robots not only represents an economic advantage but also a strategic decision to reduce the environmental impact of the manufacturing industry. By conserving resources, improving energy efficiency, and optimizing production processes, companies can move towards a more sustainable and responsible model. Betting on used industrial robots is undoubtedly a smart solution for a greener future.Make a Difference with URC! If you are looking for a reliable and efficient option to integrate used industrial robots into your company, URC is your best ally. With a wide variety of refurbished robots from leading brands such as KUKA, ABB, Fanuc, and Yaskawa, we offer solutions tailored to your needs. Join the sustainable automation revolution and discover how URC can help you optimize your processes while reducing your environmental impact. Visit us at URC and find the perfect robot for your business!
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The integration of artificial intelligence (AI) and robotics is transforming the food industry, and a standout example of this technological revolution is the robotized restaurant SELF, inaugurated at Josep Tarradellas Barcelona-El Prat Airport. This pioneering project, developed by KUKA in collaboration with Areas and other technological partners, marks a milestone in industrial automation applied to the restaurant sector.
SELF combines a KUKA robotic arm with advanced AI and machine vision technologies to autonomously manage and deliver orders. This system enables efficient and adaptive operation, optimizing resources and improving service quality. Among its advantages are the ability to handle multiple orders simultaneously, maintain consistent quality standards, and offer a personalized customer experience. Additionally, the restaurant incorporates sustainable practices, such as the use of recyclable materials and energy-efficient systems.
The collaboration between robots and humans at SELF redefines the dining experience, allowing staff to focus on tasks that require a human touch, such as customer service. This advancement not only improves operational efficiency but also sets a new standard for the food industry, demonstrating how automation can elevate levels of precision, personalization, and sustainability.
The technology of the robotized restaurant SELF, located at Josep Tarradellas Barcelona-El Prat Airport, is primarily integrated into the areas of order management, food preparation, and delivery. This system combines advanced artificial intelligence, machine vision, and a KUKA robotic arm designed to operate autonomously and efficiently.
Role of KUKA
KUKA plays a crucial role in this project by providing its advanced robotics technology. The KUKA robotic arm, equipped with a claw and five tactile fingers, is the core of the system. This robot not only manages and organizes orders but also uses machine vision to ensure precision and quality in each preparation.
Robotic Models Used
The specific model used in SELF is a KUKA robotic arm designed for handling and delivery tasks. This robot can manage up to six orders simultaneously, optimizing wait times and reducing errors. Additionally, its continuous learning capability allows it to adapt to environmental needs and improve its performance over time.
This project is an example of the positive impact of industrial automation on traditional sectors, paving the way for a future where technology and innovation will transform how we interact with everyday services. The vision of KUKA and Areas in this project underscores the potential of robotics and AI to revolutionize the food industry and establish new paradigms in resource management and customer experience.
THE FUTURE OF THE CATERING INDUSTRY: IA, ROBOTICS AND SUSTAINABILITY IN SELF CATERING Read More »
Industrial automation continues to evolve rapidly, and KUKA, one of the global leaders in robotics and intelligent solutions, reaffirms its commitment to specialized training. The company has recently inaugurated the KUKA College in Shenyang, China, a state-of-the-art facility designed to train professionals in the use and application of industrial robots across various sectors.
A Center of Excellence for Industry 4.0
The KUKA College in Shenyang becomes a fundamental pillar for the training of engineers, technicians, and operators who seek to specialize in automation and robotics. With laboratories equipped with the latest technology, this center will offer practical and theoretical training on programming, maintenance, and optimization of industrial robots.
China, as the world’s largest robotics market, increasingly demands qualified talent in automation. KUKA responds to this need by providing a learning environment that combines the expertise of its specialists with innovative methodologies to enhance the competitiveness of the Chinese manufacturing industry.
Key Benefits for Industry and Professionals
Advanced Training: Courses adapted to different levels, from beginners to robotics experts.
Practical Focus: Training in real environments with KUKA robots, simulators, and automation systems.
Industry Connection: Strategic alliances with companies and universities to strengthen knowledge transfer.
Innovation Boost: Promotion of the development of new automation solutions for sectors such as automotive, electronics, and logistics.
A Step Forward in Digital Transformation
With this new facility, KUKA strengthens its presence in China and its commitment to talent development in automation. This training center will not only benefit local companies but also contribute to the adoption of Industry 4.0 in the country, preparing the next generations of robotics experts.
The inauguration of the KUKA College in Shenyang marks a milestone in technical education and the advancement of automation in China, consolidating KUKA’s leadership in the sector. With a focus on training and innovation, the company continues to build the future of smart manufacturing globally.
KUKA DRIVES FUTURE OF AUTOMATION IN CHINA WITH NEW TRAINING CENTRE IN SHENYANG Read More »
At the annual meeting of the American Academy of Orthopaedic Surgeons (AAOS) 2025, KUKA, a global leader in robotic solutions, will present its innovative cobots (collaborative robots) specifically designed for medical applications. This exhibition promises to revolutionize the field of orthopedics by offering advanced technological tools that improve precision, efficiency, and safety in surgical procedures.
Technological Advances for More Precise Surgery KUKA’s cobots stand out for their ability to work safely and effectively alongside medical professionals. Equipped with state-of-the-art sensors and artificial intelligence software, these robots can assist in complex and delicate tasks, reducing the margin of error and optimizing operation times.
One of the key strengths of cobots is their flexibility. Thanks to their modular design and intuitive programming, they can adapt to a wide variety of surgical procedures. This allows surgeons to perform more precise and personalized interventions, thereby improving clinical outcomes and patient recovery.
Innovative KUKA Equipment At AAOS 2025, KUKA will present several innovative pieces of equipment:
LBR iisy Cobot: This cobot is designed to reduce work-related injuries for ultrasound and sonography technicians. Equipped with a Haply Inverse3 haptic feedback device and an OptoForce FT sensor, the LBR iisy can apply the appropriate amount of force during examinations, preventing unnecessary pressure and strain on technicians’ arms and shoulders.
LBR MED 14 R820 Cobot: This cobot will be used in a robotic development kit to reduce the development time of unique medical device solutions. Equipped with optical cameras and trackers from Northern Digital, Inc. (NDI), the LBR MED can assist in inserting brain biopsy needles, dynamically adjusting for safe and precise operation.
Haptic Feedback and OptoForce FT Sensor: These devices allow the cobot to apply the correct amount of force during procedures, providing tactile feedback that helps technicians avoid unnecessary pressure and strain.
Benefits for Patients and Professionals Implementing cobots in the medical field provides technical advantages and significant benefits for patients and healthcare professionals. On one hand, patients benefit from less invasive surgeries, shorter recovery times, and lower risks of complications. On the other hand, healthcare professionals have a tool that reduces their workload, alleviating the physical and mental strain associated with prolonged and repetitive procedures.
Furthermore, cobots’ ability to perform repetitive and precise tasks with high reliability frees surgeons to focus on critical aspects of the intervention, elevating the standard of medical care.
Collaboration and the Future of Medical Robotics KUKA focuses on developing cutting-edge technology and collaborating with medical and academic institutions to refine its robotic solutions. At AAOS 2025, the company aims to showcase its advancements and create strategic alliances to enhance the future of medical robotics.
KUKA’s commitment to innovation and quality has been a key factor in its market leadership. To improve patients’ lives and the efficiency of medical procedures, the company continues to invest in research and development, consolidating its position as a pioneer in collaborative robotics.
ROBOTIC INNOVATION IN MEDICINE: KUKA UNVEILS COBOTS AT AAOS 2025 Read More »
KUKA, one of the leading brands in industrial robotics, has launched its new family of palletizing robots: KR FORTEC PA and KR FORTEC ultra PA. These robots, designed for heavy load palletizing tasks, represent a significant advancement in industrial automation, combining power, speed, and efficiency in a modular solution that promises to optimize both production and operational costs. Powerful and Fast Robots for Heavy Loads The KR FORTEC PA and KR FORTEC ultra PA palletizing robots stand out for their ability to handle loads of up to 500 kg and 800 kg, respectively, making them ideal options for sectors that require high load capacity and superior performance. With a sleek design and modular structure, these robots not only offer great maneuverability and precision in palletizing but are also designed to operate with low maintenance costs. The KR FORTEC PA, in particular, excels in performing high-demand palletizing tasks, from stacking small cans to handling 200-liter drums. Thanks to its high payload and energy efficiency, this robot not only optimizes cycle time but also reduces the total cost of ownership (TCO), a key factor for companies seeking to maximize their investments in automation. A Modular Solution for Cost Reduction The modular feature of the new KR FORTEC range allows these robots to be easily adapted to different production environments. This also translates into a significant reduction in spare parts storage costs, as parts from the KR FORTEC, KR QUANTEC, and KR FORTEC ultra models are interchangeable. This compatibility simplifies spare parts management, which is a considerable advantage for maintenance and logistics departments. Additionally, both the KR FORTEC PA and KR FORTEC ultra PA can be combined with configurable linear units, extending their operational reach. The KR FORTEC PA can be mounted on the KL 4000, while the KR FORTEC ultra PA can be integrated into the KL 5000, extending its work range up to 31 meters. This flexibility allows for greater customization according to the specific needs of each customer, improving operational efficiency and increasing performance in large-scale palletizing applications. A Perfect Solution for Diverse Sectors The KR FORTEC ultra PA is especially useful in sectors that require handling extremely heavy loads. Its load capacity of up to 800 kg makes it ideal for tasks such as palletizing stones in the construction industry or handling large bottles in beverage production lines. Its double swing arm not only provides greater rigidity but also improves movement precision, allowing for complex tasks to be performed with higher accuracy and stability. The Future of Palletizing: Flexibility, Efficiency, and Low Operating Costs The KR FORTEC PA and KR FORTEC ultra PA series from KUKA redefine what palletizing robots can do in terms of payload, speed, and adaptability to different applications. With impressive load capacity, modular design, and the possibility of integrating into larger automation systems, these robots are a strategic investment for companies looking not only to optimize their processes but also to reduce their long-term operational costs.
KUKA’s KR FORTEC robots not only meet the highest standards in terms of performance and load capacity but also offer a flexible and cost-effective solution for automating palletizing processes in a wide range of industries.
