industrial automation Archives

REAL CASES IN LATIN AMERICA: HOW SMES CUT COSTS WITH REFURBISHED ROBOTS

For years, industrial automation seemed to be the exclusive realm of large conglomerates. However, the market for refurbished robots is changing that, especially in Latin America, where manufacturing SMEs are striving for efficiency without making multi-million investments. Traditionally, tasks such as mould manufacturing, welding structures, or handling parts on production lines require high precision, but […]

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FROM THE FACTORY TO THE SMART ECOSYSTEM: THE RISE OF ROBOTIC SWARMS

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Swarm robotics, inspired by the behavior of social insects, is no longer just a laboratory concept—it’s becoming a practical solution in industries such as logistics, construction, and advanced manufacturing. This approach enables multiple robots to work together in a decentralized manner, tackling tasks that once required complex centralized systems.

The Essence of Swarm Robotics

Unlike traditional automation systems, where each robot is controlled by a central unit, swarm robotics relies on distributed autonomy. Each robot follows simple rules, but collectively they generate intelligent, adaptive behavior that responds in real time to changing conditions. This makes swarm robotics ideal for dynamic environments like warehouses or assembly lines, where constant variation is the norm.

Breakthroughs in Research

One of the most notable recent developments is RoboBallet, a project led by University College London (UCL) in collaboration with Google DeepMind. It coordinates up to eight robotic arms to perform 40 tasks within seconds. Using AI algorithms, the system prevents collisions and optimizes group movements—marking a milestone in multi-robot planning.

Other programs, such as Centibots and Symbrion, have long demonstrated that simple robots can self-organize to explore spaces, transport objects, or even assemble into cooperative structures. Backed by research institutions in the U.S. and Europe, these initiatives laid the groundwork for today’s industrial swarm robotics.

Emerging Industrial Applications

The automotive industry is among the first to embrace this paradigm. Companies like Arrival have documented assembly processes where groups of robots simultaneously build electric vehicles—eliminating the need for a static production line. This approach offers greater flexibility, lower costs, and adaptability for small or customized production runs.

In logistics, large warehouses are experimenting with fleets of mobile robots that self-organize to move goods more efficiently than traditional systems. The key lies in their independence: each robot makes local decisions that, together, result in a coordinated and seamless operation.

Swarm robotics is reshaping the landscape of industrial automation. What began as an experimental concept inspired by insect behavior has evolved into a practical model that enhances resilience, flexibility, and efficiency in factories and logistics centers.

Advances in AI, inter-robot communication, and distributed planning are driving adoption in strategic sectors like automotive and logistics. In the coming years, we’ll witness mass production shift toward dynamic networks of collaborative robots—capable of operating as a self-sufficient, adaptive swarm.

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YASKAWA AND MULTIVAC: PACKAGING INNOVATION WITH RX 4.0 THERMOFORMER AND SIX-AXIS ROBOT

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In the fast-moving world of industrial automation, the collaboration between Yaskawa and MULTIVAC marks a significant milestone. The integration of Yaskawa’s six-axis MOTOMAN HD7 robot into MULTIVAC’s RX 4.0 thermoforming machine sets new standards in the medical and pharmaceutical industries, fully aligning with stringent Good Manufacturing Practice (GMP) regulations.

A New Era in Packaging Innovation

The RX 4.0 thermoformer by MULTIVAC was designed to meet rising demands for precision and consistency in packaging sensitive products across healthcare sectors. More than just reducing production times, the system enhances operational efficiency and adaptability. A standout feature is the first-ever incorporation of a six-axis Yaskawa robot at the end of the production line, bringing unprecedented flexibility to the packaging process.

MOTOMAN HD7: Precision Meets Versatility

Chosen after a rigorous market analysis, the MOTOMAN HD7 stands out for its cleanroom compatibility and full GMP compliance. Developed in collaboration with the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA), this robot is suitable for environments ranging from ISO Class 5 to GMP Class A — the highest hygiene standard.

Its six-axis structure allows both single and multi-point loading and unloading operations. In demo setups, it’s been equipped with a five-point vacuum head for handling packages, which can be placed onto moving conveyor belts or at fixed, designated positions. The HD7’s range of motion enables it to access various positions without constraint, offering remarkable format flexibility.

Seamless Integration and Smart Control

The robot’s integration into the RX 4.0 platform is made possible through Yaskawa’s MotoLogix software interface, which embeds robotic kinematics directly into MULTIVAC’s control system and programming environment. This ensures centralized line operation from a single platform, boosting efficiency and streamlining system complexity.

The partnership between Yaskawa and MULTIVAC in deploying the MOTOMAN HD7 represents a significant leap forward in packaging automation for the medical and pharmaceutical industries. Not only does it enhance process precision and flexibility, but it also sets a new benchmark in GMP compliance—ensuring consistently high product quality and safety.

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THE DIGITAL REVOLUTION IN FEED MANUFACTURING: THE PROGANDO SUCCESS STORY WITH ARBENTIA AND MICROSOFT

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In the era of Industry 4.0—where connectivity and automation are reshaping every industry—digitalizing processes has become essential for staying competitive. A clear example of this transformation is Progando, a leading Galician company in animal nutrition, which has achieved a major milestone by integrating its feed manufacturing and sales operations through a strategic collaboration with ARBENTIA and Microsoft. This project not only streamlines management but also lays the foundation for a smarter, more responsive value chain.

Rooted in the Provincial Agricultural Cooperative of A Coruña (Leyma) and deeply committed to rural development, Progando faced the challenge of unifying and monitoring its complex feed production and distribution processes, along with managing its ProSardín retail stores. The solution came with Microsoft Dynamics 365 Business Central, a cloud-based ERP system that enabled Progando to consolidate all its operations into a single database.

Led by ARBENTIA, the implementation resulted in full integration of workflows—from purchasing and finance to logistics and production. This advanced digitalization allows real-time monitoring of both the factory and the stores, ensuring tight inventory control, batch traceability, and compliance with food safety and quality regulations. Integration with tools like Microsoft Power BI has further empowered Progando with robust analytics capabilities, enabling faster, data-driven decision-making.

“We aimed to integrate all our workflows and make better decisions using tools like Microsoft Power BI,” explains Adrián Veras from Progando, highlighting how technology has elevated the value of their work and allowed the team to focus on higher-value tasks.

Progando is a family-run Galician company and a benchmark in the animal nutrition and agricultural distribution sector. Operating within the Leyma cooperative, its mission is to support farmers and develop cutting-edge technologies for agricultural production, promoting efficiency and sustainability in rural areas. In a year of strong growth, the company reported €69.5 million in revenue and reached a record production of 120,000 tons.

ARBENTIA, a digital transformation expert, supports businesses in their technological evolution. Specializing in the development and implementation of intelligent solutions based on Microsoft Dynamics 365, ARBENTIA focuses on improving efficiency, traceability, and profitability across the entire value chain—from production to distribution. It positions itself as a key strategic partner in business modernization, offering specialized software for feed distribution and promoting operational excellence.

Microsoft, the global tech giant, is a leading provider of software, services, and solutions that transform how businesses operate. In this project, its Dynamics 365 Business Central and Power BI platforms form the digital backbone, delivering the cloud infrastructure needed for integrated, flexible, and scalable management. Microsoft’s technology is essential for boosting operational efficiency and enabling powerful data analysis, bringing the vision of Industry 4.0 to life for companies of all sizes and sectors.

This success story underscores how the right combination of strategic vision, advanced technology, and expert implementation can lead to full digital transformation of industrial processes—marking a turning point in the efficiency and competitiveness of the agri-food sector.

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FROM JOB CREATION TO PRODUCTIVITY IN THE AGE OF AUTOMATION

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In a world where efficiency and competitiveness are essential, industrial automation emerges as a key tool for transforming productivity. However, in countries like the United Kingdom, the adoption of robotic technologies still faces significant challenges.

The Reality of Automation in the United Kingdom
According to recent data from the International Federation of Robotics, the UK ranks 23rd in robot density worldwide, with only 119 robots per 10,000 workers, compared to a global average of 162. Excluding the automotive sector, this figure drops to 69 robots per 10,000 employees.
This low adoption of automation is reflected in the country’s productivity. In the fourth quarter of 2024, British productivity was 0.8% lower compared to the previous year and 19% lower than that of the United States.

Beyond Job Creation
One of the obstacles to adopting automation is the focus on job creation. While generating jobs is important, it is crucial to recognize that automation does not aim to replace workers but to complement their skills. Robots can handle repetitive and dangerous tasks, allowing employees to focus on work that requires creativity and critical thinking.
Additionally, automation can help address labor shortages and skill gaps in the manufacturing industry. By automating certain functions, companies can maintain production without relying solely on a workforce that is often hard to find.

Attracting New Generations
The manufacturing industry faces the challenge of attracting young talent. The perception of monotonous and physically demanding jobs deters many. However, integrating advanced technologies like robotics and artificial intelligence can change this image. Offering a modern and technologically advanced work environment can be key to capturing the interest of new generations.

Looking Beyond Initial Costs
One reason many companies, especially SMEs, hesitate to adopt automated solutions is the perception of high initial costs. But focusing solely on the purchase price of a robot or automated system is a limited view. This is where the concept of Total Cost of Ownership (TCO) comes in.
TCO includes not only the acquisition price but also installation, training, operation, maintenance, energy consumption, and eventual replacement costs. In other words, all the expenses the company will incur over the robot’s useful life.
Adopting this approach allows companies to see the bigger picture: a seemingly more expensive solution may be much more cost-effective in the medium and long term if it reduces downtime, improves energy efficiency, or decreases reliance on external maintenance.
In a context of inflation, skilled labor shortages, and pressure to maintain competitive margins, thinking in terms of TCO is strategic thinking.
The Way Forward
To boost productivity and ensure competitiveness, it is essential to rethink perceptions of automation. Instead of viewing it as a threat to employment, we should highlight its ability to revolutionize the industry, optimize the work environment, and stimulate innovation.
Investing in automation not only benefits large companies but also offers small and medium-sized enterprises the opportunity to expand and adapt to global market demands. By adopting these technologies, the UK and other countries can ensure a prosperous and sustainable future for their manufacturing sector.
It is time to shift the focus from job creation to productivity improvement through automation, recognizing that collaboration between humans and machines is the path to a more efficient and resilient industry.

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MOBILE ROBOTS OR HUMAN WORKERS? A DICHOTOMY THAT NO LONGER MAKES SENSE

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For years, the discussion about whether machines will replace people has marked the debate in industrial automation. However, in the current context of accelerated technological transformation, posing this dilemma as a direct competition between mobile robots and human personnel is not only simplistic but counterproductive. In reality, intelligent collaboration between both actors is proving to be the true driver of industrial progress.
More than competition: a strategic alliance
The “robots vs. humans” approach is an increasingly obsolete proposition. Leading automation companies have already understood that the future of productivity and efficiency does not depend on replacing people with machines, but on leveraging the best of both worlds. While mobile robots (AMR, for its acronym in English) provide precision, speed, and continuous availability, human operators offer judgment, adaptability, and problem-solving ability in complex contexts.
Tangible advantages of integrating mobile robots
The acquisition of autonomous mobile robots can generate significant benefits from day one, especially in logistics, industrial, and manufacturing environments. Some of the most notable advantages are:
Reduction of downtime and unnecessary movements: AMRs optimize routes and perform internal deliveries with millimetric efficiency, allowing human operators to focus on higher-value tasks.
Greater job security: Mobile robots can take on repetitive or dangerous tasks, minimizing risks for personnel.
Operational scalability: Faced with increases in demand, scaling with mobile robots is faster and more flexible than hiring and training new employees in the short term.
Real-time data and traceability: Modern AMRs generate key information for continuous improvement, such as circulation heat maps, logistics flows, and delivery times.
In which tasks do mobile robots excel?
Mobile robots are especially effective in tasks where repetitiveness, precision, and autonomy are key. Some examples of outstanding applications include:
Internal logistics: Transport of materials, parts, and tools between workstations.
Hospital environments: Delivery of medicines, samples, and food autonomously and safely.
Distribution centers and e-commerce: Optimization of picking and product replenishment.
Industrial manufacturing: Supply of production lines and movement of semi-finished products.
Robots and humans: a powerful synergy
Far from replacing staff, mobile robots are designed to collaborate with them. Collaborative robotics — both fixed and mobile — prioritizes safety and smooth integration with the human environment. Modern AMRs have advanced sensors, SLAM mapping, and dynamic navigation that allow them to move in shared spaces without interfering with human activities.
Moreover, delegating the most routine or physical tasks to robots frees human teams to focus on functions that require technical judgment, analysis, or interpersonal contact.
Do not give up human value: train and empower your team
Investing in mobile robotics should not imply a reduction in human talent, but an opportunity for its revaluation. Training staff in the use, supervision, and maintenance of robots can open new professional doors within the organization. Operators cease to be “labor” to become technical supervisors, system integrators, or responsible for operational data analysis.
By training your team in this technological transition, you not only improve their employability but also reinforce their commitment and sense of belonging in an evolving environment.
Integration, not substitution
The true qualitative leap in the industry does not come from choosing between people or robots, but from learning to combine them intelligently. Mobile robots are not a threat but a strategic tool to make companies more competitive, operations safer, and people more valuable.
Incorporating technology without losing sight of the human factor is the key to sustainable, efficient, and human automation.

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ABB REVOLUTIONISES ROBOTICS TRAINING WITH ROBOMASTERS – A FLEXIBLE, INTERACTIVE LEARNING PLATFORM

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ABB, a global leader in automation technologies, has recently launched RoboMasters, an innovative self-learning application designed to enhance robotics skills for users with varying levels of experience. This platform offers interactive lessons, simulations, and challenges that allow learners to progress at their own pace, facilitating a deep understanding of robotic systems.

Technical Specifications and Features

RoboMasters stands out for its comprehensive approach to robotics training. Among its most notable features are:

Interactive Lessons and Simulations: Users can access educational modules that combine theory and practice, allowing for an immersive learning experience. The simulations offer realistic scenarios where learners can apply concepts and techniques in a safe and controlled environment.
Community and Collaboration: The platform is not only a learning tool but also a community where users can connect with peers and trainers through chats, share tips, and participate in live events, fostering the exchange of knowledge and experiences.
Competitive Advantages

The adoption of RoboMasters offers multiple benefits:

Accessibility and Flexibility: Being a web-based application, users can access content anytime and anywhere, adapting learning to their schedules and needs.
Cost and Time Efficiency: By reducing the need for in-person sessions and travel, companies can lower expenses associated with traditional training, optimizing resources and time.
Gamified Learning: The inclusion of interactive elements and game-based learning modules increases user engagement and motivation, facilitating more effective knowledge assimilation.
Impact on Process Efficiency

The implementation of RoboMasters in training programs significantly contributes to improving operational efficiency. By providing a solid understanding of robotic systems, employees can operate and maintain equipment more effectively, reducing downtime and increasing productivity. Additionally, the ability to simulate and practice in a virtual environment minimizes risks and prepares users to face real challenges in the workplace.

ABB’s RoboMasters represents a significant advancement in robotics training, offering a flexible, accessible, and effective solution that meets the changing needs of the automation industry.

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THE FUTURE OF THE CATERING INDUSTRY: IA, ROBOTICS AND SUSTAINABILITY IN SELF CATERING

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The integration of artificial intelligence (AI) and robotics is transforming the food industry, and a standout example of this technological revolution is the robotized restaurant SELF, inaugurated at Josep Tarradellas Barcelona-El Prat Airport. This pioneering project, developed by KUKA in collaboration with Areas and other technological partners, marks a milestone in industrial automation applied to the restaurant sector.

SELF combines a KUKA robotic arm with advanced AI and machine vision technologies to autonomously manage and deliver orders. This system enables efficient and adaptive operation, optimizing resources and improving service quality. Among its advantages are the ability to handle multiple orders simultaneously, maintain consistent quality standards, and offer a personalized customer experience. Additionally, the restaurant incorporates sustainable practices, such as the use of recyclable materials and energy-efficient systems.

The collaboration between robots and humans at SELF redefines the dining experience, allowing staff to focus on tasks that require a human touch, such as customer service. This advancement not only improves operational efficiency but also sets a new standard for the food industry, demonstrating how automation can elevate levels of precision, personalization, and sustainability.

The technology of the robotized restaurant SELF, located at Josep Tarradellas Barcelona-El Prat Airport, is primarily integrated into the areas of order management, food preparation, and delivery. This system combines advanced artificial intelligence, machine vision, and a KUKA robotic arm designed to operate autonomously and efficiently.

Role of KUKA

KUKA plays a crucial role in this project by providing its advanced robotics technology. The KUKA robotic arm, equipped with a claw and five tactile fingers, is the core of the system. This robot not only manages and organizes orders but also uses machine vision to ensure precision and quality in each preparation.

Robotic Models Used

The specific model used in SELF is a KUKA robotic arm designed for handling and delivery tasks. This robot can manage up to six orders simultaneously, optimizing wait times and reducing errors. Additionally, its continuous learning capability allows it to adapt to environmental needs and improve its performance over time.

This project is an example of the positive impact of industrial automation on traditional sectors, paving the way for a future where technology and innovation will transform how we interact with everyday services. The vision of KUKA and Areas in this project underscores the potential of robotics and AI to revolutionize the food industry and establish new paradigms in resource management and customer experience.

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KUKA DRIVES FUTURE OF AUTOMATION IN CHINA WITH NEW TRAINING CENTRE IN SHENYANG

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Industrial automation continues to evolve rapidly, and KUKA, one of the global leaders in robotics and intelligent solutions, reaffirms its commitment to specialized training. The company has recently inaugurated the KUKA College in Shenyang, China, a state-of-the-art facility designed to train professionals in the use and application of industrial robots across various sectors.

A Center of Excellence for Industry 4.0

The KUKA College in Shenyang becomes a fundamental pillar for the training of engineers, technicians, and operators who seek to specialize in automation and robotics. With laboratories equipped with the latest technology, this center will offer practical and theoretical training on programming, maintenance, and optimization of industrial robots.

China, as the world’s largest robotics market, increasingly demands qualified talent in automation. KUKA responds to this need by providing a learning environment that combines the expertise of its specialists with innovative methodologies to enhance the competitiveness of the Chinese manufacturing industry.

Key Benefits for Industry and Professionals

Advanced Training: Courses adapted to different levels, from beginners to robotics experts.
Practical Focus: Training in real environments with KUKA robots, simulators, and automation systems.
Industry Connection: Strategic alliances with companies and universities to strengthen knowledge transfer.
Innovation Boost: Promotion of the development of new automation solutions for sectors such as automotive, electronics, and logistics.
A Step Forward in Digital Transformation

With this new facility, KUKA strengthens its presence in China and its commitment to talent development in automation. This training center will not only benefit local companies but also contribute to the adoption of Industry 4.0 in the country, preparing the next generations of robotics experts.

The inauguration of the KUKA College in Shenyang marks a milestone in technical education and the advancement of automation in China, consolidating KUKA’s leadership in the sector. With a focus on training and innovation, the company continues to build the future of smart manufacturing globally.

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OPCIONES INTELIGENTES PARA FINANCIAR UN ROBOT COLABORATIVO

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Industrial automation has evolved significantly in recent years, with collaborative robots (cobots) playing a key role in improving efficiency and reducing costs. However, the initial investment to acquire a robot can be a challenge for many companies. Fortunately, there are various financing options that allow these technologies to be integrated without compromising the company’s liquidity.

Leasing: Flexibility and Tax Benefits Leasing is a popular option that allows financing up to 100% of the cobot’s cost without a high initial payment. It works through periodic payments, and at the end of the contract, the company can choose to buy the equipment, renew it, or return it. Additionally, this method offers tax advantages, as payments can be deducted as operating expenses.

Installment Financing: Investment without Large Outlays Another alternative is installment financing, which allows the robot to be acquired through monthly payments. This option is ideal for companies that want to own the equipment at the end of the contract without making a significant initial payment. Moreover, many financial institutions offer agile approval processes and quick delivery.

Renting: Use without Ownership Renting is an attractive option for companies looking to avoid equipment depreciation and associated maintenance costs. In this model, a monthly fee is paid for the use of the robot, which includes services such as maintenance and updates. This alternative does not impact the balance sheet as an asset, improving the company’s financial capacity.

Pay-per-Use: Automation without Financial Risks For companies seeking maximum flexibility, pay-per-use allows access to collaborative robots without an initial investment. In this model, payment is made only for the time or number of operations performed with the robot, reducing risks and allowing automation to be adjusted according to production demand.

Choosing the best financing option depends on each company’s needs and financial capabilities. While leasing and installment financing are ideal for those looking to acquire the equipment, renting and pay-per-use offer greater flexibility without assuming ownership. With these alternatives, automation with collaborative robots is accessible for all types of businesses, from SMEs to large industries.

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