industrial automation Archives

FACILITATING ROBOT PROGRAMMING IN MEDIUM SIZED COMPANIES WITH SRCI

In an industrial environment where automation is a growing necessity, robot programming has become a challenge for many companies. The shortage of skilled professionals in this area has led to the search for innovative solutions. One such solution is the Standard Robot Control Interface (SRCI), which allows easy programming directly on the programmable logic controller (PLC), eliminating the need for specialized knowledge in robot systems.

A Breakthrough in Industrial Automation Robert Bürkle GmbH, specializing in pressing and coating technologies for the wood industry, has adopted SRCI to facilitate the programming of its Yaskawa robots. The handling of heavy parts in its production process has made the use of industrial robots indispensable, and with the SRCI interface, programming can be done directly on the PLC without relying on expert robot programmers.

SRCI provides a series of predefined function modules, known as libraries, that simplify the programming of robotic tasks. This initiative, driven by Siemens in collaboration with Profibus & Profinet International (PI), has allowed companies like Robert Bürkle to optimize their processes without significant investments in specialized training.

Key Benefits for Medium-Sized Companies One of the major benefits of SRCI is its accessibility for medium and small companies, which can integrate robots into their processes without the complexity of learning specialized programming languages. In the case of Robert Bürkle, the use of SRCI has facilitated the commissioning of new robotic systems, allowing its PLC programmers to work in a familiar environment and optimize operations without relying on external specialists.

The integration of digital twins has been another key factor in the implementation of SRCI. Thanks to this technology, the company can simulate processes and correct potential errors before launching the systems, reducing costs and adjustment times.

A Promising Future for Robot Programming As automation continues to expand in the industry, the demand for tools like SRCI will increase. Although there are other solutions like MotoLogix, mainly used by large manufacturers, SRCI offers an accessible and efficient alternative for companies looking to incorporate robots without making significant investments in specialized training.

The case of Robert Bürkle demonstrates that the combination of innovation and collaboration with technology providers can be key to staying competitive in a constantly evolving industrial environment. With the advancement of automation, tools like SRCI will continue to play a fundamental role in optimizing robotic programming.

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KUKA KR120 R3900 ULTRA K-F-HP: LA EFICIENCIA AL SERVICIO DE LA INDUSTRIA

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In the world of industrial automation, precision and efficiency are key. The KUKA KRC4 KR120 R3900 Ultra K-F-HP, distributed by Eurobots, is a six-axis industrial robot that stands out for its speed and precision, ideal for a variety of industrial applications.

Technical Features

The KR120 R3900 Ultra K-F-HP has a maximum reach of 3901 mm and a nominal load capacity of 120 kg. Its repeatability (ISO 9283) is ± 0.06 mm, ensuring exceptional precision. Additionally, the robot has IP65/IP67 protection, making it suitable for working in demanding industrial environments.

Applications and Benefits

This robot is especially suitable for companies that require handling, arc welding, and machining operations that need short cycle times. Its speed with nominal load is impressive, with a speed of 105°/s on axis A1 and 284°/s on axis A6. This makes it an efficient solution for increasing productivity and reducing cycle times.

Quality-Price

The KR120 R3900 Ultra K-F-HP offers excellent value for money. Its robustness and reliability, combined with its high precision, make it a valuable investment for any company looking to automate its processes and improve operational efficiency.

Advantages of the KUKA KR120

Higher Precision: With a repeatability of ± 0.06 mm, the KR120 surpasses many competitors in terms of precision.

Higher Speed: The speed of the KR120 is superior, allowing for reduced cycle times in welding and machining applications.

Enhanced Protection: The IP65/IP67 protection ensures that the robot can operate in more demanding industrial environments without risk of damage from dust or water.

Versatility: Its ability to handle a wide range of applications, from arc welding to machining, makes it a versatile option for various industries.

The cost-benefit ratio of the KUKA KR120 compared to other industrial robots can be evaluated considering several key factors: Factors to Consider

Initial Cost: The price of the KR120 can vary, but it generally ranges from $30,000 to $100,000 depending on specifications and additional features.

Maintenance Costs: KUKA robots usually have lower maintenance costs due to their reliability and ease of service.

Operational Efficiency: The high speed and precision of the KR120 can significantly reduce cycle times and increase productivity, leading to long-term savings.

Durability: The robustness and IP65/IP67 protection of the KR120 ensure a longer lifespan in demanding industrial environments, reducing the need for frequent replacements.

The KUKA KR120 R3900 Ultra K-F-HP offers a unique combination of speed, precision, and versatility that positions it as a superior option compared to other robots in its class. If you are looking to improve efficiency and productivity in your industrial operations, the KR120 is an excellent choice.

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DELTA ROBOTS: FLEXIBLE, HIGH-PERFORMANCE SOLUTIONS FOR INDUSTRY

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Industrial robotics has evolved considerably in recent decades, adapting to the demands of an increasingly demanding market. In this context, industrial robots offer solutions that not only meet the specific needs of products but also have the capability to work in a wide variety of operating conditions. Factors such as load capacity, volume, speed, repeatability, and quality control are essential to ensure optimal performance. Among the most outstanding options in industrial robotics are Delta robots, which stand out for their versatility, precision, and speed.

Delta Robots: Characteristics and Advantages

Delta robots are a category of industrial robots characterized by their parallel design, allowing them to perform quick and precise movements in three-dimensional space. They are composed of robotic arms connected by a series of rods and joints that, together, offer a high level of performance in repetitive tasks such as assembly, sorting, pick-and-place (picking up and placing objects), and handling of light parts.

One of the most notable characteristics of Delta robots is their ability to operate with great speed and precision. This is due to their lightweight structure and parallel kinematics design, which allows the robot’s three arms to work in sync, minimizing movement errors and ensuring high repeatability in tasks.

Adaptability to Industrial Needs

Delta robots are known for their ability to adjust to a wide variety of industrial tasks, and their versatility is reflected in the various applications they can tackle. Depending on the load capacity and volume of the parts to be handled, as well as the requirements for speed and precision, these robots can be configured to perform functions ranging from picking and sorting parts to handling delicate products.

Load Capacity and Volume

Although Delta robots are ideal for handling light and medium products, their load capacity is flexible and can be adjusted according to the type of application. The most advanced Delta robot systems can support loads of up to several kilograms, making them suitable for various sectors, including electronics, food, pharmaceuticals, and automotive.

Speed and Repeatability

One of the aspects that distinguishes Delta robots is their ability to operate at high speeds without sacrificing precision. This advantage is particularly crucial in production lines where speed and repeatability are key factors. The parallel design allows the robot to perform quick movements from one point to another with minimal margin of error, increasing operational efficiency and reducing cycle times.

Quality Control

Quality control is another essential factor in industrial automation, and Delta robots are designed to ensure high-quality standards in their tasks. Thanks to their high precision and repeatability, these robots can perform quality inspections during product handling, ensuring that each piece meets specified criteria.

Industrial Applications

Delta robots are particularly popular in processes that require speed, precision, and flexibility. Here are some of the most common industrial applications where these robots excel:

Food and Beverage Industry: Delta robots are ideal for tasks such as packaging, sorting, and assembling food products, as their speed and precision allow careful handling of products without risking damage.

Consumer Electronics: In the manufacture of electronic components, the ability of Delta robots to perform precise movements at high speed is essential for tasks such as placing printed circuits and integrating components into final products.

Pharmaceuticals: In the production of pharmaceutical products, where precision and hygiene are fundamental, Delta robots can delicately handle packaging, vials, and other sensitive products, helping improve efficiency and quality in the manufacturing process.

Automotive: Although Delta robots are more commonly associated with handling light parts, they are also used in the automotive industry for specific tasks such as placing component parts or packaging finished pieces.

Future Prospects and Trends

As technology continues to advance, Delta robots continue to evolve, with innovations that enhance their ability to adapt to more complex and demanding industrial environments. Integration with artificial intelligence (AI) and computer vision systems allows Delta robots to become even smarter, capable of performing real-time inspection and adjustment tasks.

Furthermore, the growing demand for customization and flexibility in production makes Delta robots an attractive option for smart factories, where automation adapts to the specific needs of each product.

Conclusion

Industrial robotics has significantly advanced, and Delta robots represent an outstanding example of how technological innovation can meet the needs of different industrial sectors. Thanks to their modular and adaptable design, along with their ability to work at high speeds and precision, Delta robots are proving to be an essential tool for the factories of the future. Their versatility and high performance make them a key option for companies seeking to optimize their production processes while maintaining quality and efficiency standards.

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YASKAWA BOOSTS AFRIT’S PRODUCTIVITY WITH ADVANCED ROBOT WELDING

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Afrit, the leading trailer manufacturer in South Africa, has achieved a significant breakthrough in its productivity by implementing innovative technologies in its manufacturing processes. In 2019, the company began executing an ambitious five-year plan with the aim of optimizing the quality of its products and improving workflow at its plant. The pillars of this plan are based on reducing production costs, improving performance, and aligning with the advances of Industry 4.0, with a clear focus on digitalization and automation.

Investment in Robotic Welding Technology

One of Afrit’s major investments was the installation of an advanced robotic welding cell from Yaskawa, equipped with Motoman MH2010 robots. These robots have a large working area, thanks to their Z and Y axes, which reach 3 and 3.5 meters, respectively. The total length of the system is 24 meters, allowing it to adapt to the production of large components, such as trailer containers. The support pillars, more than three meters high, and the ability of the robots to move around the containers ensure precise and efficient welding.

The welding system includes manipulators at the ends that allow the containers to be rotated during the process, ensuring that each part is worked on evenly. Additionally, the robots are equipped with cameras that offer real-time control and monitoring, allowing supervision of the work quality and making adjustments as needed.

Increase in Productivity and Cost Reduction

Thanks to the implementation of this robotic cell, Afrit has managed to double its productivity, increasing production from 8 containers per day to between 16 and 20. This increase has resulted in significant cost reductions and an improvement in the quality of the final products. Furthermore, the incorporation of Delfoi Apexiz software has been crucial in optimizing processes, as it has reduced manual programming time by 80% and programming time by 60%. This has allowed Afrit to accelerate production times and minimize errors associated with manual tasks.

New Facilities and Infrastructure Improvements

As part of its expansion plan, Afrit has also invested in the construction of a new 12,500 m² plant to house the new equipment and improve material flow in production. This expansion has been key to increasing manufacturing capacity and facilitating the integration of new technologies. The plant now features advanced equipment, such as the NitraLife nitrogen gas filtration system, which ensures the quality of the gas used in cutting machines, and the new BLM LT 8.10 3D tubular tube, which optimizes production processes.

Innovation in Component Design

In product design, Afrit has adopted a more flexible approach, with the ability to produce up to 2,293 different variations of tubular components. The company has also invested in 3D design software, such as PTC’s CREO 3D, used by its team of 23 engineers in the R&D department. This technology allows for greater customization of products and contributes to the continuous improvement of efficiency in the design phase.

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KUKA UNVEILS NEW HEAVYWEIGHT AUTONOMOUS MOBILE ROBOT AT PROMAT 2025: INNOVATION AND FLEXIBILITY FOR INDUSTRY

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KUKA Robotics, a global leader in industrial automation solutions, is set to amaze attendees at PROMAT 2025 with its new heavyweight addition to the family of autonomous mobile robots (AMR): the KMP 3000P. This innovative robot will be unveiled from March 17 to 20 at McCormick Place in Chicago, where visitors to booth N7307 can explore its advanced capabilities that are transforming logistics and manufacturing production.

The KMP 3000P is a robust and flexible solution designed to transport heavy loads of up to three tons in any direction, including diagonal angles. Its omnidirectional drive system allows it to maneuver nimbly and precisely in the tightest spaces of production facilities. Equipped with four integrated 3D cameras and two laser scanners, this mobile robot offers a 360-degree view, enabling it to autonomously detect and navigate around obstacles, optimizing both safety and operational efficiency. Thanks to this advanced technology, the KMP 3000P eliminates the need for floor guide systems, facilitating its integration into any environment.

The KMP 3000P also features an innovative inductive charging system, allowing the platform to wirelessly recharge at multiple points within the production plant, further enhancing its flexibility. This feature is key to maximizing the robot’s uptime without interruptions, enabling a continuous work cycle.

At KUKA’s booth at PROMAT 2025, visitors will be able to see how the KMP 3000P works in conjunction with a KR QUANTEC industrial robot. This robotic cell will be a live demonstration of how the KMP 3000P transports heavy rolls to the KR QUANTEC, where these materials are handled and placed at different points on the production line. Equipped with AIRSKIN®, the KR QUANTEC ensures fast and safe handling, even in barrier-free environments, without compromising its load capacity or reliability.

In addition to the demonstration with the KMP 3000P, KUKA will present a second interactive cell featuring its KUKA LBR iisy cobot and the AMR KMP 600P. Attendees will be able to participate in a unique experience where the cobot will select an item chosen by the visitor from a tablet and transport it with the AMR KMP 600P to another cobot that will deliver the item directly to the user. This interactive flow allows firsthand experience of how KUKA’s robotic solutions can enhance the efficiency of material handling and transport in highly dynamic work environments.

The KMP 600P is a compact, high-performance platform designed to operate in confined spaces, with a load capacity of up to 600 kg. It is ideal for transporting materials from the warehouse to workstations or assembly lines, optimizing production flow and minimizing downtime.

To delve into the benefits of mobile robotics, Denise Stafford, KUKA’s Director of Business Development, will offer a lecture titled “How Mobile Robots Have Evolved: Lessons Learned After a Decade of Use” on Monday, March 17, at Theater I of PROMAT 2025. In this session, Stafford will provide valuable insights on how to choose the most suitable robotic solution to address the complex challenges of modern industry, helping manufacturers increase productivity while facing labor shortages.

KUKA, known for its expertise in industrial automation, supports its solutions with comprehensive services that include training, engineering, system simulation, spare parts, and robot refurbishment. Additionally, access to the my.KUKA.com platform ensures efficient technical support and fast customer service throughout North America.

With these innovations, KUKA reinforces its commitment to the digital transformation of the industry, providing automation tools that not only optimize production but also improve safety and efficiency in the workplace.

About KUKA Robotics

KUKA is one of the leading global providers of industrial automation and robotics solutions. Its product range includes everything from industrial robots to autonomous mobile platforms, designed to enhance efficiency and flexibility in various sectors such as manufacturing, logistics, and healthcare. KUKA offers comprehensive solutions that include hardware, software, and support services, always aiming to drive productivity and innovation in modern industry.

PROMAT 2025 will be held from March 17 to 20 at McCormick Place in Chicago. Don’t miss the opportunity to discover how KUKA robots are changing the future of industrial automation!

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URC AND THE KUKA EDUCATIONAL ROBOTICS PACKAGE: INNOVATION IN INDUSTRIAL TRAINING

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In the field of technology and industrial automation, education and training are essential to prepare the next generation of engineers and technicians. URC, a leading company in automation solutions, has developed the KUKA Educational Robotics Package, a comprehensive tool designed to teach students and professionals the skills necessary to operate and program industrial robots.

Technical Specifications of the KUKA Educational Robotics Package
The KUKA Educational Robotics Package from URC includes an educational robotic cell that can contain different models and brands of robots, both new and refurbished. Some of the available models include:
• FANUC LR-Mate 200iC/5L (refurbished)

• KUKA Agilus KR6R700 sixx (new)

• ABB IRB120 M2004 (refurbished)

The package also includes advanced controllers such as the Fanuc R-30iA Mate with iPendant, the KUKA KRC4 compact with SmartPad, and the ABB IRC5 with pendant.

Competitive Advantages
One of the main advantages of the KUKA Educational Robotics Package is its flexibility and adaptability. The educational cell is designed to be highly modular, allowing the integration of different robots and tools according to the specific needs of each client. This includes options such as spindles, gripping clamps, vacuum grippers, and welding torches.

Additionally, URC has established a cooperation with Sprutcam to provide offline programming software with an educational license, facilitating the learning and practice of robotic programming in a safe and controlled environment.

Efficiency Improvement
The use of the KUKA Educational Robotics Package in educational and training environments offers multiple benefits in terms of efficiency and productivity. By providing students and professionals with practical and direct experience with industrial robots, the learning process is accelerated, and the understanding of robotic applications in modern industry is improved.

The educational cell allows for a variety of applications, including palletizing, loading and unloading parts, machining, part handling, polishing, measuring, part assembly, adhesive bonding, and plasma cutting. This versatility ensures that users can acquire a wide range of skills applicable to different industrial sectors.

The KUKA Educational Robotics Package from URC represents a strategic investment in the training and education of the next generation of professionals in industrial automation. With its focus on flexibility, customization, and efficiency, this educational package not only prepares students for future challenges but also contributes to the continuous improvement of productivity and quality in the industry.

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THE FUTURE OF INDUSTRIAL AUTOMATION: FANUC M-900iA/600

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In the competitive world of industrial automation, the Fanuc M-900iA/600 stands out as a robust and versatile solution offered by URC. This industrial robot provides significant advantages for handling large parts, palletizing, and machining, key sectors where efficiency and precision are essential.

Technical Specifications

The Fanuc M-900iA/600 is a 6-axis robot powered by electric servomotors, designed to operate with extreme loads. A look at its technical specifications highlights its exceptional capabilities:
• Payload capacity: 600 kg, with an option to extend up to 700 kg.

• Reach: A horizontal arm reach of 2832 mm facilitates the precise handling of large parts.

• Repeatability: With a repeatability of 0.3 mm, it ensures high precision in all operations.

• Mounting: Its design allows for floor mounting, easily adapting to different plant configurations.

Competitive Advantages

The robustness and adaptability of the M-900iA/600 make it a preferred choice for optimizing industrial processes:
• High Payload Capacity: Ideal for heavy load handling operations, crucial in sectors dealing with bulky materials.

• Reliability and Efficiency: FANUC’s servo systems ensure high uptime and productivity, minimizing downtime due to technical failures.

• Durable Mechanical Design: Its sturdy structure drastically reduces downtime, increasing mean time between failures and reducing the need for spare parts.

• Environmental Protection: With an IP67-rated wrist design, it is resistant to harsh environments. An optional package for severe dust and liquid protection is also available.

• Minimal Interference: Slim arms and wrists allow operation in confined spaces without interference, maximizing workspace utilization.

• Visual Guidance: Capable of integrating with vision systems for camera-guided and error-proof applications.

Industry Impact

Sectors dedicated to handling large parts, palletizing, and machining greatly benefit from the M-900iA/600 due to its ability to handle heavy and repetitive tasks with high reliability. These robots not only improve operational efficiency but also ensure a return on investment with increased production and reduced downtime.

In summary, the Fanuc M-900iA/600 represents a significant advancement in industrial robotic automation, promising companies the flexibility and durability needed to face the challenges of an ever-evolving market. With the introduction of such advanced technologies, URC continues to lead the way towards a more automated and efficient future.

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AUTONOMOUS ADAPTABILITY IN ACTION: YASKAWA’S NEW MOTOMAN NEXT

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The Motoman NEXT robotic system by Yaskawa Electric marks a milestone in industrial automation by integrating advanced artificial intelligence (AI) capabilities for picking and sorting applications. This new model stands out for its ability to autonomously adapt to changing environments, offering an advanced solution for complex tasks such as picking, sorting, and handling objects, even under uncertain conditions.

The Motoman NEXT uses an AI-based vision system that allows it to identify and classify items in real-time. Equipped with the NVIDIA Jetson Orin platform and Wind River Linux operating system, this robot can perform edge computing data analysis, facilitating quick and precise decision-making. Additionally, it features an autonomous control unit that allows it to adjust its operational strategy according to environmental conditions, reducing the need for human intervention and improving operational efficiency.

The Motoman NEXT series offers models with load capacities ranging from 4 kg to 35 kg, making it suitable for a wide range of industrial applications. These models have been designed to operate in sectors such as automotive, food and beverage, logistics, and more, addressing traditional challenges like variability in the shape and size of objects.

Success Stories

In the logistics sector, leading companies have implemented the Motoman NEXT to automate sorting processes in high-turnover warehouses. One example is the use of the robot in distribution centers of large retail chains, where it has demonstrated a 30% reduction in picking errors and a 40% increase in process speed. The robot’s ability to adapt to the presence of obstacles and change its trajectory in real-time has allowed companies to significantly improve their efficiency without compromising accuracy.

Another notable case is in the food industry, where the Motoman NEXT has been implemented for the selection and packaging of fresh products. Thanks to its vision system and adaptability, the robot can identify and classify products of different sizes and shapes, ensuring optimal packaging and minimizing waste.

The integration of intelligent robots like the Motoman NEXT can transform your company’s operations, providing unprecedented efficiency and adaptability. If you are looking to optimize your picking and sorting processes with advanced robotic solutions, contact a Yaskawa expert for a personalized consultation and discover how this technology can take your production to the next level.

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THE POWER OF FANUC: ROBOTIC INNOVATION IN INDUSTRY

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In the dynamic world of industrial automation, the Japanese company FANUC has made an impressive breakthrough with its new heavy-duty industrial robot capable of lifting up to 500 kg. This development not only stands out for its impressive load capacity but also for its contribution to improving efficiency in key sectors through innovative robotic automation solutions.

A Technical Overview of FANUC’s Giant

The new FANUC robot is designed to overcome challenges in demanding industrial environments. With a load capacity of 500 kg, this robot offers unparalleled precision and repeatability, which are crucial in applications such as heavy material handling, automotive assembly, and precision welding operations.

Some highlighted technical specifications include:

• Extensive Reach Area: It can operate over a wide range of motion, allowing greater flexibility in manufacturing operations.

• Millimetric Precision: This reduces the margin of error in critical operations, improving the quality of the final product.

• Energy Efficiency: Designed to minimize energy consumption without compromising operational performance.

• Advanced Sensor Integration: Enhances the robot’s ability to adapt to complex tasks through real-time environmental assessment.

FANUC’s Competitive Advantages

FANUC is known for its robust solutions, and its focus on innovation is evident with this launch. The company not only focuses on brute strength but also on offering intelligent robotic solutions that integrate logistics with operational efficiency. Here are some competitive advantages:

• Durability and Reliability: FANUC robots are famous for their long lifespan, which translates to a lower total cost of ownership.

• Global Support and Training: With extensive post-sale support and technical training, customers can maximize the potential of their robotic solutions.

• Modularity and Customization: Allows specific adaptations to meet the unique needs of various industries.

Impact on Key Sectors

The new FANUC robot is set to revolutionize sectors such as automotive, construction, and heavy industry. The ability to handle large and heavy objects with precision improves worker safety, reduces human errors, and increases productivity on the production line.

With its latest launch, FANUC reaffirms its position as a leader in industrial automation, delivering tools that not only increase production capacity but also optimize industrial processes to the next level of performance and efficiency.
The evolution of robotics continues to advance, and FANUC remains at the forefront, offering solutions that drive a future where precision and strength coexist harmoniously.

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FANUC RAISES THE STANDARD IN ROBOTIC CONTROL WITH THE R-50iA

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FANUC, a global leader in industrial automation, has recently launched the R-50iA, an advanced robot controller that promises to significantly improve the performance and efficiency of robotic operations. This new controller, based on 50 years of automation experience, offers a range of enhancements and new features designed to maximize robot performance and ease of use.

Control Performance Improvements
The R-50iA features improved control performance that doubles the precision of signal output and sensor tracking in the robot’s movement path. This is especially beneficial for demanding robotic applications, such as adhesive application and other tasks requiring exceptional control.

Enhanced Integrated Vision
One of the standout features of the R-50iA is its enhanced integrated vision. The controller includes a five-megapixel camera, four times the resolution of the previous version, significantly increasing the robot’s field of vision. Additionally, the unified Ethernet network connection allows the new waterproof camera with LED lighting to be controlled using just one Ethernet cable.

Energy Efficiency
The R-50iA also stands out for its energy efficiency. The new six-channel amplifier is designed to consume less energy, and the low-power fans ensure efficient cooling without consuming too much energy. Furthermore, the controller’s eco mode allows for further reduction in the robot’s energy consumption, contributing to energy conservation and sustainability.

Cybersecurity
The R-50iA is the world’s first robot controller to obtain third-party cybersecurity certification, IEC62443-4-1 and 4-2. This controller provides multiple layers of defense to secure data exchange, whether remote access (SSH), file transfers (SFTP), or web communication (HTTPS). It also includes password-based user authentication, simplifying user group management in the field and preventing unauthorized access.

Remote Maintenance Functions
Another innovative feature of the R-50iA is its remote maintenance capability. Experienced FANUC service representatives can provide advice on robot configurations, alarm conditions, and programs, protecting important customer information through secure and confidential communication methods.

The launch of FANUC’s R-50iA represents a significant advancement in robot controller technology, offering powerful performance, energy efficiency, and enhanced cybersecurity. This controller not only improves the precision and efficiency of robotic operations but also aligns with eco-friendly practices, contributing to a more sustainable future.

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