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High-Impact Applications That Work Perfectly with Refurbished Robots

The Global Trend Toward Accessible Automation The industry is undergoing an interesting shift: many companies are automating processes using refurbished industrial robots because they deliver the same level of functionality for a wide range of applications—especially in cases where cutting-edge technology is not essential. This trend is evident in sectors such as automotive, metalworking, plastics, […]

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INTEGRATION OF YASKAWA MOTOMAN ROBOTIC WELDERS: PRECISION AND EFFICIENCY IN MANUFACTURING

Welding is one of the most critical and demanding processes in the manufacturing industry. Precision, repeatability, and safety are essential to ensure the quality of the final product. Yaskawa Motoman, known for its expertise in welding automation, has developed robots and integrated solutions that optimize this process, lowering costs and boosting productivity.

Yaskawa Motoman’s welding robots, such as the AR1440 and AR3120, are designed to deliver high-quality arc welding in automotive, metalworking, and heavy machinery applications. These models offer extended reach and payload capacity, making them ideal for large or complex parts. Their advanced path control systems ensure consistent, high-quality weld seams, while integration with vision systems allows for precise adjustments and millimeter-level accuracy. They are also compatible with leading welding power sources like Fronius, Lincoln Electric, and Miller.

One of Yaskawa’s most powerful tools is the YRC1000 controller, which enables intuitive programming and monitoring of the welding process, as well as coordination of multiple robots for simultaneous operations.

In a trailer manufacturing plant in Mexico, two Yaskawa AR3120 robots were deployed for chassis welding. The setup included vision systems and rotary positioners to handle the parts. The results were impressive: welding time was reduced by 40%, rework due to weld defects was nearly eliminated, and production capacity increased by 30%—all without adding more personnel.

Compared to manual welding, robotic welding offers several advantages: 24/7 operation without fatigue, consistent welds every time, reduced exposure of workers to fumes and radiation, and less waste of materials and consumables.

Integrating Yaskawa Motoman welding robots is a strategic move for companies seeking consistent quality, faster production, and lower operational costs. Their precision and ability to work in sync within complex industrial environments make them a highly efficient solution in the field of industrial welding.

INTEGRATION OF YASKAWA MOTOMAN ROBOTIC WELDERS: PRECISION AND EFFICIENCY IN MANUFACTURING Read More »

ROBOTIC INNOVATION 4.0: TEKNIKER BOOSTS INDUSTRIAL MANUFACTURING WITH CUTTING-EDGE LASER TEXTURING

In an increasingly competitive and digitalized industrial landscape, both traditional robotics and the emerging framework of Industry 4.0 demand solutions that enhance efficiency, durability, and functionality of components. In this context, Tekniker—a technological institute within the Basque Research and Technology Alliance (BRTA)—has demonstrated remarkable progress in the field of laser texturing, promising a revolution in the way industrial surfaces and components are produced.

At the international Mesic 2025 conference held in Bilbao from June 18 to 20, Tekniker, as an official sponsor, showcased the outcomes of its R&D initiatives. These projects focus on the application of laser technology to endow surfaces with specific functional properties, unlocking a wide array of possibilities across various industrial fields.

One of the highlights was the presentation of a laser-textured surface developed under the Infunda project, supported by the Spanish Ministry of Science and Innovation. This surface demonstrates easy-to-clean properties, making it an especially promising solution for sectors where hygiene and contamination resistance are critical, such as agriculture and healthcare. The Infunda project also confirmed the industrial viability of using ultra-short pulse lasers for texturing, a cutting-edge technology that could revolutionize the large-scale production of polymer containers in the food and automotive industries.

Julen Molinuevo, a researcher at Tekniker, emphasized the innovative potential of this technology in transferring functional textures onto three-dimensional parts with complex geometries. This capability significantly broadens the scope of laser texturing applications, allowing the customization of texture types and dimensions to suit specific requirements. Examples include surfaces engineered with anti-icing or antibacterial properties—essential for improving safety and performance in demanding environments.

Tekniker’s developments in laser texturing represent a major leap in advancing industrial processes. By delivering solutions that go beyond mere surface aesthetics, this technology exemplifies how research and innovation in robotics and advanced materials are laying the foundation for a smarter, more efficient, and future-ready era of industrial manufacturing.

ROBOTIC INNOVATION 4.0: TEKNIKER BOOSTS INDUSTRIAL MANUFACTURING WITH CUTTING-EDGE LASER TEXTURING Read More »

THE POWER OF AUTOMATION: YASKAWA MH-SERIES NOW WITH HIGHER PAYLOADS

Industrial robotics is evolving at a remarkable pace, and Yaskawa Motoman continues to lead the way with its MH series of material-handling robots. Known for their versatility and efficiency, these robots have taken a significant leap forward with the introduction of models capable of handling heavier loads—reshaping the boundaries of what’s possible in industrial automation.

At the forefront of this advancement is the MH215, a robot that stands out for its speed, power, and precision. Built to handle large components, it features highly durable drive units on each of its primary axes. Despite its rapid movements, the MH215 maintains exceptional positional repeatability at ±0.2 mm, ensuring stability and accuracy even in the most demanding operations.

Its reach is impressive: a vertical span of 3,894 mm and a horizontal extension of 2,912 mm allow it to manage complex tasks with ease. The MH215 excels in rigorous applications such as machine tending, pick-and-place operations, spot welding, and cutting—making it a comprehensive solution for a wide range of industries.

The MH series has undergone a significant transformation with the integration of high-payload models. While previous iterations included robots with lighter load capacities—such as the MH5 and MH6, and medium-range versions like the MH50 and its extended-reach variants—the inclusion of the MH215 and its 165 kg, 185 kg, and 250 kg versions has ushered in a new era of performance. This expansion not only enables the handling of much heavier parts but also streamlines production line design, lowering costs and improving operational efficiency.

These robotic advancements have been embraced across multiple industries that require precise handling of heavy components. In the automotive sector, companies like Toyota and Ford use models like the MH215 and the MH50 II-35 for spot welding and the assembly of large parts. In metallurgy and manufacturing, General Motors integrates MH50 units for cutting and manipulating metal components. In construction, firms rely on these robots to manage bulky materials such as steel beams and concrete blocks. Even in electronics and technology, giants like Bosch and Siemens employ MH-series robots for the assembly of electronic parts and the handling of industrial batteries.

The benefits are clear. These high-capacity robots offer greater load-handling capabilities, reduce the need for complex machinery by offering streamlined robotic solutions, enhance efficiency in repetitive tasks, and adapt seamlessly to a wide variety of applications—from welding to large-scale assembly.

As the demands of the industrial world grow more dynamic, robotics continues to evolve to meet them. Through the expansion of its MH series, Yaskawa Motoman reinforces its commitment to innovation and productivity—delivering tools that empower companies to grow, adapt, and face new challenges with confidence.

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DELTA ROBOTS: FLEXIBLE, HIGH-PERFORMANCE SOLUTIONS FOR INDUSTRY

Industrial robotics has evolved considerably in recent decades, adapting to the demands of an increasingly demanding market. In this context, industrial robots offer solutions that not only meet the specific needs of products but also have the capability to work in a wide variety of operating conditions. Factors such as load capacity, volume, speed, repeatability, and quality control are essential to ensure optimal performance. Among the most outstanding options in industrial robotics are Delta robots, which stand out for their versatility, precision, and speed.

Delta Robots: Characteristics and Advantages

Delta robots are a category of industrial robots characterized by their parallel design, allowing them to perform quick and precise movements in three-dimensional space. They are composed of robotic arms connected by a series of rods and joints that, together, offer a high level of performance in repetitive tasks such as assembly, sorting, pick-and-place (picking up and placing objects), and handling of light parts.

One of the most notable characteristics of Delta robots is their ability to operate with great speed and precision. This is due to their lightweight structure and parallel kinematics design, which allows the robot’s three arms to work in sync, minimizing movement errors and ensuring high repeatability in tasks.

Adaptability to Industrial Needs

Delta robots are known for their ability to adjust to a wide variety of industrial tasks, and their versatility is reflected in the various applications they can tackle. Depending on the load capacity and volume of the parts to be handled, as well as the requirements for speed and precision, these robots can be configured to perform functions ranging from picking and sorting parts to handling delicate products.

Load Capacity and Volume

Although Delta robots are ideal for handling light and medium products, their load capacity is flexible and can be adjusted according to the type of application. The most advanced Delta robot systems can support loads of up to several kilograms, making them suitable for various sectors, including electronics, food, pharmaceuticals, and automotive.

Speed and Repeatability

One of the aspects that distinguishes Delta robots is their ability to operate at high speeds without sacrificing precision. This advantage is particularly crucial in production lines where speed and repeatability are key factors. The parallel design allows the robot to perform quick movements from one point to another with minimal margin of error, increasing operational efficiency and reducing cycle times.

Quality Control

Quality control is another essential factor in industrial automation, and Delta robots are designed to ensure high-quality standards in their tasks. Thanks to their high precision and repeatability, these robots can perform quality inspections during product handling, ensuring that each piece meets specified criteria.

Industrial Applications

Delta robots are particularly popular in processes that require speed, precision, and flexibility. Here are some of the most common industrial applications where these robots excel:

Food and Beverage Industry: Delta robots are ideal for tasks such as packaging, sorting, and assembling food products, as their speed and precision allow careful handling of products without risking damage.

Consumer Electronics: In the manufacture of electronic components, the ability of Delta robots to perform precise movements at high speed is essential for tasks such as placing printed circuits and integrating components into final products.

Pharmaceuticals: In the production of pharmaceutical products, where precision and hygiene are fundamental, Delta robots can delicately handle packaging, vials, and other sensitive products, helping improve efficiency and quality in the manufacturing process.

Automotive: Although Delta robots are more commonly associated with handling light parts, they are also used in the automotive industry for specific tasks such as placing component parts or packaging finished pieces.

Future Prospects and Trends

As technology continues to advance, Delta robots continue to evolve, with innovations that enhance their ability to adapt to more complex and demanding industrial environments. Integration with artificial intelligence (AI) and computer vision systems allows Delta robots to become even smarter, capable of performing real-time inspection and adjustment tasks.

Furthermore, the growing demand for customization and flexibility in production makes Delta robots an attractive option for smart factories, where automation adapts to the specific needs of each product.

Conclusion

Industrial robotics has significantly advanced, and Delta robots represent an outstanding example of how technological innovation can meet the needs of different industrial sectors. Thanks to their modular and adaptable design, along with their ability to work at high speeds and precision, Delta robots are proving to be an essential tool for the factories of the future. Their versatility and high performance make them a key option for companies seeking to optimize their production processes while maintaining quality and efficiency standards.

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INNOVATION AND EFFICIENCY: KUKA’S NEW KR FORTEC PALLETISING ROBOTS REVOLUTIONISE HEAVY-DUTY AUTOMATION

KUKA, one of the leading brands in industrial robotics, has launched its new family of palletizing robots: KR FORTEC PA and KR FORTEC ultra PA. These robots, designed for heavy load palletizing tasks, represent a significant advancement in industrial automation, combining power, speed, and efficiency in a modular solution that promises to optimize both production and operational costs. Powerful and Fast Robots for Heavy Loads The KR FORTEC PA and KR FORTEC ultra PA palletizing robots stand out for their ability to handle loads of up to 500 kg and 800 kg, respectively, making them ideal options for sectors that require high load capacity and superior performance. With a sleek design and modular structure, these robots not only offer great maneuverability and precision in palletizing but are also designed to operate with low maintenance costs. The KR FORTEC PA, in particular, excels in performing high-demand palletizing tasks, from stacking small cans to handling 200-liter drums. Thanks to its high payload and energy efficiency, this robot not only optimizes cycle time but also reduces the total cost of ownership (TCO), a key factor for companies seeking to maximize their investments in automation. A Modular Solution for Cost Reduction The modular feature of the new KR FORTEC range allows these robots to be easily adapted to different production environments. This also translates into a significant reduction in spare parts storage costs, as parts from the KR FORTEC, KR QUANTEC, and KR FORTEC ultra models are interchangeable. This compatibility simplifies spare parts management, which is a considerable advantage for maintenance and logistics departments. Additionally, both the KR FORTEC PA and KR FORTEC ultra PA can be combined with configurable linear units, extending their operational reach. The KR FORTEC PA can be mounted on the KL 4000, while the KR FORTEC ultra PA can be integrated into the KL 5000, extending its work range up to 31 meters. This flexibility allows for greater customization according to the specific needs of each customer, improving operational efficiency and increasing performance in large-scale palletizing applications. A Perfect Solution for Diverse Sectors The KR FORTEC ultra PA is especially useful in sectors that require handling extremely heavy loads. Its load capacity of up to 800 kg makes it ideal for tasks such as palletizing stones in the construction industry or handling large bottles in beverage production lines. Its double swing arm not only provides greater rigidity but also improves movement precision, allowing for complex tasks to be performed with higher accuracy and stability. The Future of Palletizing: Flexibility, Efficiency, and Low Operating Costs The KR FORTEC PA and KR FORTEC ultra PA series from KUKA redefine what palletizing robots can do in terms of payload, speed, and adaptability to different applications. With impressive load capacity, modular design, and the possibility of integrating into larger automation systems, these robots are a strategic investment for companies looking not only to optimize their processes but also to reduce their long-term operational costs.
KUKA’s KR FORTEC robots not only meet the highest standards in terms of performance and load capacity but also offer a flexible and cost-effective solution for automating palletizing processes in a wide range of industries.

INNOVATION AND EFFICIENCY: KUKA’S NEW KR FORTEC PALLETISING ROBOTS REVOLUTIONISE HEAVY-DUTY AUTOMATION Read More »

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