YASKAWA AND MULTIVAC: PACKAGING INNOVATION WITH RX 4.0 THERMOFORMER AND SIX-AXIS ROBOT
In the fast-moving world of industrial automation, the collaboration between Yaskawa and MULTIVAC marks a significant milestone. The integration of Yaskawa’s six-axis MOTOMAN HD7 robot into MULTIVAC’s RX 4.0 thermoforming machine sets new standards in the medical and pharmaceutical industries, fully aligning with stringent Good Manufacturing Practice (GMP) regulations.
A New Era in Packaging Innovation
The RX 4.0 thermoformer by MULTIVAC was designed to meet rising demands for precision and consistency in packaging sensitive products across healthcare sectors. More than just reducing production times, the system enhances operational efficiency and adaptability. A standout feature is the first-ever incorporation of a six-axis Yaskawa robot at the end of the production line, bringing unprecedented flexibility to the packaging process.
MOTOMAN HD7: Precision Meets Versatility
Chosen after a rigorous market analysis, the MOTOMAN HD7 stands out for its cleanroom compatibility and full GMP compliance. Developed in collaboration with the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA), this robot is suitable for environments ranging from ISO Class 5 to GMP Class A — the highest hygiene standard.
Its six-axis structure allows both single and multi-point loading and unloading operations. In demo setups, it’s been equipped with a five-point vacuum head for handling packages, which can be placed onto moving conveyor belts or at fixed, designated positions. The HD7’s range of motion enables it to access various positions without constraint, offering remarkable format flexibility.
Seamless Integration and Smart Control
The robot’s integration into the RX 4.0 platform is made possible through Yaskawa’s MotoLogix software interface, which embeds robotic kinematics directly into MULTIVAC’s control system and programming environment. This ensures centralized line operation from a single platform, boosting efficiency and streamlining system complexity.
The partnership between Yaskawa and MULTIVAC in deploying the MOTOMAN HD7 represents a significant leap forward in packaging automation for the medical and pharmaceutical industries. Not only does it enhance process precision and flexibility, but it also sets a new benchmark in GMP compliance—ensuring consistently high product quality and safety.
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