Automation Archives - Used Robots

CAN ROBOTIC SOLUTIONS WITH REFURBISHED ROBOTS BE ADAPTED TO EXISTING SYSTEMS IN AN INDUSTRIAL WELDING PLANT?

admin — Thu, 18 Dec 2025 13:33:39 +0000

In many plants, welding doesn’t start from scratch: there are already tables, positioners, welding power sources, tooling, extraction systems and, in some cases, software or manual stations that have been in place for years. It’s only natural to wonder: can a refurbished robot be integrated into that environment without having to replace everything? The industrial answer is: yes, it is possible, provided the technical requirements for compatibility, safety and control, as defined by the manufacturer and the application, are met. But what does it mean to “adapt” a robot to an existing system? It’s not simply a matter of plugging it in and getting started. In industry, it involves mechanical integration (physically mounting the robot in the existing cell), electrical integration (connections between the robot, welding source and sensors), logical integration (communication between controllers and peripherals), and process adjustments (such as trajectories, speeds and parameters). This enables the robot to work within the plant’s existing ecosystem. When is adaptation feasible? The adaptation of a refurbished robot is usually possible when the plant already uses MIG/MAG or TIG processes compatible with industrial robots, when there are reusable jigs or positioners, when the workpiece geometry allows robotic access, when production requires repeatability or high volumes, and when the infrastructure meets basic industrial safety standards. It is not recommended when parts change constantly and the process isn’t standardised. What technical requirements must be met? The welding equipment must be compatible, meaning the power source should be able to communicate with the robot controller, either via digital signals, industrial protocols or specific interfaces, depending on the manufacturer. Refurbished industrial robots maintain the original manufacturer’s repeatability (typically ±0.02–0.06 mm depending on the model), which is necessary for consistent weld seams. There must also be sufficient space and safe access for multi-axis movement, respecting distances and physical guards. The cell must meet safety requirements with physical guards, emergency stops and interlocks, regardless of whether the robot is new or refurbished. What are the advantages of adapting instead of replacing everything? There’s a lower initial investment since you can reuse existing infrastructure, installation times are reduced by making use of current equipment, there’s less impact on the plant layout, and the transition from manual welding to automation can be faster. The industry often chooses this route when looking to automate progressively. What limitations should be considered? Very old equipment may have limited interfaces. Some jigs may not allow robotic access. Frequent changes in the geometry of the parts may require complex reprogramming. The cell might need safety updates to comply with current regulations. A technical assessment should always be carried out on a case-by-case basis. What role can URT play here? Without repeating previous approaches, URT adds value through an incremental integration model, based on three facts of the industrial environment: selecting the robot according to the existing cell—URT works with refurbished industrial robots from widely used manufacturers in automated welding like KUKA, FANUC and ABB, which retain their original specifications. This allows the manipulator to be chosen based on what’s already in place, not the other way round. Integration is done for compatibility, not by replacement—rather than offering a “new cell”, the approach can be to connect the robot to compatible sources, reuse existing jigs or positioners, and adapt interfaces as required by the model. This is a practical path when the plant already has useful infrastructure. Process evolution—the integration can be seen as a gradual transition: automating a single area or workpiece, adjusting processes and timings, and scaling up to higher volumes. This matches real strategies for technological adoption in the industry.

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UPDATE AND MODERNISATION OF INDUSTRIAL ROBOTS: WHEN IS IT BETTER TO REFURBISH RATHER THAN BUY NEW?

admin — Tue, 09 Dec 2025 15:00:46 +0000

In many workshops, the dilemma arises over whether to purchase a new robot or upgrade the one already installed. Thanks to advancements in controllers, sensors, software, and mechatronics, older components can be brought back to life effectively. The key is knowing when refurbishment makes sense and when it’s time to invest in new equipment. Why consider modernising? A well-maintained robot can last for decades. For example, one publication notes that industrial robots, “when properly maintained, can operate for more than 100,000 hours.” Additionally, manufacturers such as KUKA offer modernisation services (“upgrade & refurbish”) to give collaborative robots or industrial robots “a second life,” extending their useful lifespan and reducing costs. Reviewing and upgrading also helps minimise downtime, makes spare parts more easily available, improves IoT/MES integration, and presents a more sustainable option. So, when does it make sense to modernise rather than buy new? There are several technical and business criteria that can help guide the decision. If the controller or software is obsolete, no longer supported, or spare parts are hard to find or upgrades aren’t possible, modernisation might be the right choice. Kawasaki, for instance, recommends checking the age of the controller as a first step. In terms of investment, ABB says a refurbished robot can cost up to about 25% less than a new one. If the robot arm is structurally sound—its reduction gears, bearings, and axes are in good condition—then modernising by updating electronics, sensors, and software can make the most of your asset. Modernisation can also offer faster lead times and commissioning compared to acquiring a new robot. From a sustainability and ROI perspective, refurbishment involves less initial depreciation and can deliver a quicker return on investment, especially if the cell is already installed and operating well. There are documented cases supporting this approach. An article by KUKA describes their modernisation programme: “Instead of purchasing new equipment, it is better to rely on the machines and robots you already have… A well-timed, customised upgrade or overhaul will ensure your robot systems can continue to be used over the long term.” The text explains that modernisation can lead to greater availability, less effort, improved performance, and extended system life. Another article from ABB tells of a plant with old robots that chose to modernise them because new robots were more expensive, and they valued quicker delivery and the ability to reuse the existing environment. These examples demonstrate that modernisation isn’t just a secondary option—it’s a strategically viable choice for companies seeking flexibility, speed, and ROI. Modernising an industrial robot can be much more than a technical stop—it can become a competitive advantage. When the arm is in good working order but the electronics, software, or integration are outdated, refurbishment allows you to make the most of your existing investment and adapt to today’s automation landscape. Buying new is still necessary when the equipment is structurally worn, the remaining life cycle is low, or a major technological leap is required. But for many factories, a “second life” for a well-modernised robot can deliver nearly equivalent results at a lower cost, with shorter lead times and reduced environmental impact. The key lies in thorough analysis, precise technical execution, and a robust service ecosystem. With these in place, a refurbished and modern robot can lead the production line as effectively as a new one.

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REAL CASES IN LATIN AMERICA: HOW SMES CUT COSTS WITH REFURBISHED ROBOTS

admin — Tue, 02 Dec 2025 15:27:49 +0000

For years, industrial automation seemed to be the exclusive realm of large conglomerates. However, the market for refurbished robots is changing that, especially in Latin America, where manufacturing SMEs are striving for efficiency without making multi-million investments. Traditionally, tasks such as mould manufacturing, welding structures, or handling parts on production lines require high precision, but the high price of new robots has discouraged smaller businesses. Nowadays, with suppliers like URC, companies are able to purchase refurbished ABB, FANUC, KUKA, or Yaskawa robots, which come with warranties and support, at just a fraction of the original cost. There are several real-world success stories that highlight this trend. For instance, CIE Automotive Mexico introduced refurbished KUKA robots for handling metal parts, which allowed them to reduce their cycle time by 30%. In Argentina, some 3D printing startups have adopted second-hand robotic arms for polymer extrusion, replacing large and expensive printers. In Colombia, packaging companies have incorporated refurbished ABB IRB 1600 robots to automate Pick & Place operations, achieving a return on investment in less than eight months. The economic benefits are significant. Companies can save between 50% and 70% on the initial investment. The return on investment is rapid, often taking less than a year. Maintenance is affordable, as standard spare parts and local technical support are readily available. Furthermore, businesses have the flexibility to scale up by adding more units as they grow. From a technical standpoint, the refurbished robots provided by URC are tested, calibrated, and certified according to European standards. This ensures they offer the same level of precision and safety as brand new robots, along with global technical support. In regions where energy and logistics costs are high, automation using refurbished equipment enhances local competitiveness. It also encourages technical learning and helps to close the digital divide in manufacturing. The future of automation in Latin America lies in intelligent reuse. URC shows that innovation does not always mean brand new machines, but often requires a fresh perspective on industrial value. Latin American SMEs are cutting costs and accelerating efficiency thanks to refurbished industrial robots: real-world cases, savings of up to 70%, and a growing trend toward sustainable automation.

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THE POWER OF AUTOMATION: YASKAWA MH-SERIES NOW WITH HIGHER PAYLOADS

admin — Wed, 25 Jun 2025 12:55:28 +0000

Industrial robotics is evolving at a remarkable pace, and Yaskawa Motoman continues to lead the way with its MH series of material-handling robots. Known for their versatility and efficiency, these robots have taken a significant leap forward with the introduction of models capable of handling heavier loads—reshaping the boundaries of what’s possible in industrial automation.

At the forefront of this advancement is the MH215, a robot that stands out for its speed, power, and precision. Built to handle large components, it features highly durable drive units on each of its primary axes. Despite its rapid movements, the MH215 maintains exceptional positional repeatability at ±0.2 mm, ensuring stability and accuracy even in the most demanding operations.

Its reach is impressive: a vertical span of 3,894 mm and a horizontal extension of 2,912 mm allow it to manage complex tasks with ease. The MH215 excels in rigorous applications such as machine tending, pick-and-place operations, spot welding, and cutting—making it a comprehensive solution for a wide range of industries.

The MH series has undergone a significant transformation with the integration of high-payload models. While previous iterations included robots with lighter load capacities—such as the MH5 and MH6, and medium-range versions like the MH50 and its extended-reach variants—the inclusion of the MH215 and its 165 kg, 185 kg, and 250 kg versions has ushered in a new era of performance. This expansion not only enables the handling of much heavier parts but also streamlines production line design, lowering costs and improving operational efficiency.

These robotic advancements have been embraced across multiple industries that require precise handling of heavy components. In the automotive sector, companies like Toyota and Ford use models like the MH215 and the MH50 II-35 for spot welding and the assembly of large parts. In metallurgy and manufacturing, General Motors integrates MH50 units for cutting and manipulating metal components. In construction, firms rely on these robots to manage bulky materials such as steel beams and concrete blocks. Even in electronics and technology, giants like Bosch and Siemens employ MH-series robots for the assembly of electronic parts and the handling of industrial batteries.

The benefits are clear. These high-capacity robots offer greater load-handling capabilities, reduce the need for complex machinery by offering streamlined robotic solutions, enhance efficiency in repetitive tasks, and adapt seamlessly to a wide variety of applications—from welding to large-scale assembly.

As the demands of the industrial world grow more dynamic, robotics continues to evolve to meet them. Through the expansion of its MH series, Yaskawa Motoman reinforces its commitment to innovation and productivity—delivering tools that empower companies to grow, adapt, and face new challenges with confidence.

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COLLABORATIVE ROBOTS: THE EVOLUTION OF HUMAN LABOR IN THE AGE OF AUTOMATION

admin — Thu, 19 Jun 2025 13:16:12 +0000

In an increasingly automated industrial world, collaborative robots—or cobots—are redefining the meaning of human work. Far from replacing people, these machines are designed to work alongside them, enhancing efficiency, safety, and quality in sectors such as automotive, electronics, food production, and logistics. With an annual growth rate exceeding 30%, cobots have become one of the most accessible and effective tools for companies undergoing digital transformation.

Unlike traditional industrial robots, cobots are lightweight, flexible machines equipped with advanced sensors that allow them to interact safely with humans. They don’t require safety cages or complex programming, which makes their integration into existing production lines significantly easier.

These robots offer a host of advantages. They can operate continuously—day and night—performing repetitive tasks such as assembly, welding, packaging, or visual inspection. This boosts productivity without the need to expand the workforce. Thanks to built-in proximity sensors and automatic stop mechanisms, they also improve workplace safety by detecting human presence and adapting their behavior accordingly. Their modular design and simple programming make them highly adaptable: companies can quickly reconfigure them to perform different tasks based on shifting production needs. Moreover, the low initial investment and ease of implementation make cobots an especially appealing solution for small and medium-sized enterprises looking to automate without major capital outlays. Their precision and consistency also mean fewer errors and higher product quality.

Real-world applications show how cobots are already reshaping industry. At Amazon distribution centers, robots like Hercules and Proteus move and organize goods, while cobots such as Sequoia and Sparrow use artificial intelligence to carry out selection and sorting tasks. In Australia, the bakery Priestley’s Gourmet Delights has adopted an advanced production system incorporating cobots and autonomous vehicles, doubling its production capacity and creating new specialized jobs. Meanwhile, automakers like BMW and Ford use cobots on their assembly lines for welding, component installation, and adhesive applications—streamlining operations while reducing the risk of workplace injury.

Industry statistics reinforce this trend. In 2023, cobots accounted for 11% of all industrial robots installed, with annual sales approaching $3 billion and a growth rate exceeding 30%. Their implementation has been linked to productivity increases of 20–30%, error reductions of 10–20%, and safety improvements of 15–25% across various industrial applications.

Collaborative robots are transforming the workplace by enabling safer and more efficient interactions between people and machines. By taking on repetitive or hazardous tasks, they allow workers to focus on higher-value activities such as innovation and problem-solving. Their accessibility and versatility make them a key tool for business competitiveness in the digital age. From vehicle assembly, soldering, and quality control in the automotive industry, to circuit board assembly in electronics, to food sorting and labeling, warehouse logistics, or medical tasks like sample processing and surgical assistance—cobots are not only driving efficiency and quality, but also contributing to safer and more sustainable work environments.

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USED INDUSTRIAL ROBOTS: A SMART SOLUTION FOR A SUSTAINABLE FUTURE

admin — Thu, 10 Apr 2025 07:56:57 +0000

In a world where sustainability and industrial efficiency must go hand in hand, the reuse of industrial robots emerges as a key strategy to reduce the environmental impact of manufacturing. Beyond being an economical alternative, purchasing second-hand robots promotes responsible practices that benefit both companies and the planet.Conservation of Resources and Waste Reduction The manufacturing of a new industrial robot requires a large amount of raw materials and energy. By opting for refurbished robots, companies decrease the demand for these resources, thus promoting a circular economy model. Additionally, reuse prevents well-functioning robots from ending up in landfills, reducing the accumulation of electronic waste and extending the life of highly sophisticated technological equipment. Energy Efficiency and Lower Emissions Many modern industrial robots are designed to operate with high energy efficiency. However, their initial production generates a significant carbon footprint. By reusing these devices, companies can indirectly reduce the emissions associated with the manufacturing of new models. Moreover, robots can operate under conditions that minimize the consumption of auxiliary resources such as lighting and climate control, further decreasing the environmental impact.Process Optimization and Waste Reduction One of the greatest benefits of industrial automation is its ability to improve precision and repeatability in manufacturing processes. This not only increases the quality of the final product but also reduces the amount of waste generated by errors or rework. By integrating used industrial robots into their production lines, companies can maintain high levels of efficiency without compromising sustainability.The reuse of industrial robots not only represents an economic advantage but also a strategic decision to reduce the environmental impact of the manufacturing industry. By conserving resources, improving energy efficiency, and optimizing production processes, companies can move towards a more sustainable and responsible model. Betting on used industrial robots is undoubtedly a smart solution for a greener future.Make a Difference with URC! If you are looking for a reliable and efficient option to integrate used industrial robots into your company, URC is your best ally. With a wide variety of refurbished robots from leading brands such as KUKA, ABB, Fanuc, and Yaskawa, we offer solutions tailored to your needs. Join the sustainable automation revolution and discover how URC can help you optimize your processes while reducing your environmental impact. Visit us at URC and find the perfect robot for your business!

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FANUC DRIVES AUTOMATION TRAINING AT AUTOMATION UK 2025

admin — Tue, 08 Apr 2025 08:52:56 +0000

FANUC UK reaffirms its commitment to developing skills in robotics and automation by presenting a series of educational demonstrations at Automation UK, which will take place on May 7 and 8, 2025, at the CBS Arena in Coventry. These initiatives aim to inspire new generations to consider careers in manufacturing and improve the skills of the current workforce.

Among the highlighted activities, FANUC will showcase two robotic cells specifically designed for the educational sector. These plug-and-play solutions allow students to gain hands-on experience in programming and operating industrial robots, facilitated by intuitive touch interfaces. One of the cells features the 6-axis ER-4iA robot, while the other showcases the collaborative model CRX-10iA. Both will perform live pick-and-place tasks during the event.

In addition to these educational cells, FANUC's stand will feature the popular "kicker" robotic cell that plays football and an industrial vision cell capable of selecting various fruits, demonstrating the versatility and precision of their systems. These exhibitions highlight the benefits of automation in sectors such as food and beverage, automotive, aerospace, fast-moving consumer goods (FMCG), pharmaceutical, and general manufacturing.

Oliver Selby, Head of Sales at FANUC UK, emphasizes the importance of Automation UK in the manufacturing calendar: "Automation UK is a key event in the manufacturing calendar for us here at FANUC UK. By bringing together robot manufacturers, system integrators, end-users, and academia, it is the ideal platform to showcase our latest solutions for both the industry and the educational sector. We look forward to welcoming visitors at stand B70 to learn more."

This participation in Automation UK is part of FANUC's broader strategy to close the skills gap in the UK. The company collaborates with WorldSkills UK in the Industrial Robotics competition, operates the accredited FANUC Academy training center in Coventry, and offers industry-specific courses in partnership with Sierra 57. Additionally, it provides educational packages for schools, colleges, universities, and training providers, thereby strengthening the future talent pool in the manufacturing sector.

FANUC's dedication to skill development is evident in its continuous support for educational initiatives and its effort to integrate automation into the academic curriculum, ensuring that the UK maintains its competitiveness on the global industrial stage.

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KUKA DRIVES FUTURE OF AUTOMATION IN CHINA WITH NEW TRAINING CENTRE IN SHENYANG

admin — Tue, 25 Mar 2025 15:57:24 +0000

Industrial automation continues to evolve rapidly, and KUKA, one of the global leaders in robotics and intelligent solutions, reaffirms its commitment to specialized training. The company has recently inaugurated the KUKA College in Shenyang, China, a state-of-the-art facility designed to train professionals in the use and application of industrial robots across various sectors.

A Center of Excellence for Industry 4.0

The KUKA College in Shenyang becomes a fundamental pillar for the training of engineers, technicians, and operators who seek to specialize in automation and robotics. With laboratories equipped with the latest technology, this center will offer practical and theoretical training on programming, maintenance, and optimization of industrial robots.

China, as the world's largest robotics market, increasingly demands qualified talent in automation. KUKA responds to this need by providing a learning environment that combines the expertise of its specialists with innovative methodologies to enhance the competitiveness of the Chinese manufacturing industry.

Key Benefits for Industry and Professionals

Advanced Training: Courses adapted to different levels, from beginners to robotics experts.
Practical Focus: Training in real environments with KUKA robots, simulators, and automation systems.
Industry Connection: Strategic alliances with companies and universities to strengthen knowledge transfer.
Innovation Boost: Promotion of the development of new automation solutions for sectors such as automotive, electronics, and logistics.
A Step Forward in Digital Transformation

With this new facility, KUKA strengthens its presence in China and its commitment to talent development in automation. This training center will not only benefit local companies but also contribute to the adoption of Industry 4.0 in the country, preparing the next generations of robotics experts.

The inauguration of the KUKA College in Shenyang marks a milestone in technical education and the advancement of automation in China, consolidating KUKA's leadership in the sector. With a focus on training and innovation, the company continues to build the future of smart manufacturing globally.

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ROBOT MARKET OUTLOOK FOR 2034: INNOVATIONS AND EXPONENTIAL GROWTH

admin — Tue, 04 Mar 2025 10:59:56 +0000

The global robot market is projected to surpass USD 211.1 billion by 2034, driven by significant advances in artificial intelligence (AI), machine learning, and the expansion of robotic applications in key sectors such as healthcare, manufacturing, and logistics. Increasing demand and technological innovations are promoting unprecedented growth in this industry.

Key Growth Factors
Industrial Automation: The expansion of industrial automation continues to be a primary driver of growth in robotics. Companies in the automotive and electronics sectors are investing in robots to optimize production lines and improve product quality.
Healthcare: Robotics is revolutionizing healthcare, with robots performing predictive maintenance, making real-time decisions, and enhancing human interaction.
Advances in AI and Machine Learning: Artificial intelligence and machine learning enable robots to perform complex tasks with less human intervention, facilitating smarter and more efficient adoption of robotic technology.
Logistics and E-commerce: Growth in these sectors is increasing the demand for robotic solutions, such as cobots and autonomous mobile robots, which are being widely implemented.
Integration of 5G and IoT: 5G technology and the Internet of Things (IoT) are improving robot performance through real-time data transmission, remote monitoring, and seamless collaboration between robots and humans.
Regional Innovations
North America: The United States leads in AI-driven robotics, autonomous vehicles, and medical robots.
Europe: Germany, France, and the United Kingdom are rapidly adopting robotics in industrial automation and healthcare, with strong investment from the European Union in robotics R&D.
Asia-Pacific: China, Japan, and South Korea dominate the global market, driving sustainable investments in robot manufacturing.
Latin America, Middle East, and Africa: These regions are gradually adopting robotics in agriculture, mining, and security, with government support and key foreign investments for the development of robotic infrastructure.
Challenges and Sustainable Future Despite its promising growth, robotics faces challenges such as high initial investment costs, cybersecurity risks, and ethical concerns about job displacement. However, continuous technological advancements, regulatory support, and increasing demand for automation are expected to drive sustainable market expansion.
Companies and governments must adapt to this technological evolution, adopting robotics as a key enabler for progress and efficiency, aligning with global efforts to reduce carbon emissions and promote ecological sustainability.

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DOBOT TAKES A BIG LEAP: $87.6 MILLION IN ITS DEBUT IN HONG KONG

admin — Tue, 28 Jan 2025 14:04:35 +0000

The Chinese collaborative robot manufacturer reaches a significant milestone by debuting on the Hong Kong Stock Exchange, with ambitious international expansion plans between 2025 and 2029.
Hong Kong, January 16, 2025. Dobot, the leading manufacturer of collaborative robots or "cobots" in China, has just reached an important milestone in its history by raising $681 million ($87.6 million in its initial public offering - IPO) in its debut on the Hong Kong Stock Exchange. This event not only marks a significant advance for the company but also positions Dobot as the first Chinese cobot manufacturer to achieve a successful debut in the international stock market.
Dobot's stock closed its first day on the market with a slight increase of 0.7%, trading at 18.94 Hong Kong dollars (approximately 2.40 US dollars), giving the company a market capitalization of 167 billion dollars. Although the gain seems modest, it represents an important step for a company known for its constant investment in innovation and global expansion.
A Growing Giant in Collaborative Robotics
Founded in 2015 and based in Shenzhen, Dobot has established itself as the second-largest global company in collaborative robots, with a market share of 13%. The company specializes in four and six-axis robots, as well as composite models, which are used in sectors as varied as education, light industry, retail, healthcare, and chemistry.
With an ambitious vision, Dobot has seen a notable increase in its international presence. According to data from the research firm China Insights Consultancy, more than 59% of its revenue comes from markets outside China, standing out in regions such as Europe, America, and Asia-Pacific. This international growth has been a key driver in its revenue, which in 2023 amounted to 287 million yuan ($39.3 million), an increase from 241 million yuan in 2022.
Despite Losses, the Future is Promising
Although the company has recorded losses in recent years due to its high spending on research and development, as well as its expansion, Dobot maintains an optimistic long-term vision. In the first half of 2023, the company recorded a loss of 59.9 million yuan ($8.2 million), although revenue increased by 9.6% compared to the previous year. In 2023, losses nearly doubled to 103 million yuan. Nevertheless, the company expects its investments in technological innovation and international expansion to bear fruit in the near future.
The company plans to further expand its presence outside China between 2025 and 2029, establishing three new subsidiaries abroad and strengthening its marketing teams in key markets. This expansion will be essential for its goal of consolidating its leadership in the collaborative robotics sector.
Challenges on the Road and Competition
Dobot has observed how competitors have tried to go public without success due to regulatory issues. These challenges highlight the need for a solid approach to face the growing competition.
The cobot market continues to expand rapidly, driven by increasing automation in sectors such as manufacturing, logistics, and customer service. With its expansion plans and a strong focus on innovation, Dobot is poised to become a key player that could redefine the global industrial robotics landscape in the coming years.
The successful debut on the Hong Kong Stock Exchange is just the beginning for Dobot, a company that is demonstrating that collaborative robotics, beyond factories, is destined to become a key tool in various sectors of the global economy. With its eyes set on the future and its international expansion strategy, Dobot is in a favorable position to continue innovating and leading in the global cobot market.
The race to dominate the collaborative robotics market has just begun, and Dobot has made its first big step.

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