WELDING MACHINES FOR ROBOTS MOTOMAN TWIN EA1900N WITH FRONIUS TPS4000 AND ROTISSERIE POSITIONER

Motoman MIG MAG arc welding robotic system consisting of:

- 2 x Motoman EA1900n industrial robot, 6 axis, 3 kg payload, 1900 mm horizontal arm reach and 0.08 mm accuracy in repeatability. Special design arc welding robot with hollow wrist to improve manouveranility.

- 2 x Motoman NX100 controllers, one of them controlling 9 axis, six for the robot and three additional for the positioner

- 1 x Motoman 3 axis (rotisserie positioner), with a payload of 500 kg. Nominal distance from point to point of each station: 3500 mm. Two stations with central vertical servocontrolled rotary axis which automatically switches load and unload stations. Maximum width of the fixture: 1600 mm

- 2 x Fronius TPS4000, water cooling

- 2 x SKS welding torches with anticolision

- 2 x torch cleaning station

Equipped with the powerful Yaskawa Motoman NX100 controller.

NX100 controller features

Faster, feature-packed, highly reliable and easier to use - Motoman's new NX100 robot control system has arrived. NX100 is the PC-based high performance robot controller.

The NX100 controller features a Windows® CE programming pendant with full colour LCD touch screen display. It offers high speed processing, unmatched memory (60,000 steps, 10,000 instructions), built-in ethernet and a robust PC-architecture.

The NX100 easily handles multiple tasks and can control up to four robots plus external axes (max 36 axes) and I/O devices. Advanced Robot Motion control (ARM) provides high performance path accuracy and motion control.

The control system's PC architecture offers unlimited communication with other systems via a wide range of communication protocols. The improved integrated PLC will in many cases eliminate the need for a separate PLC, saving costs at the system level.

Multiple robot control

Real time synchronisation of up to four robots and external axes (max.36 axes)

• Jigless welding possible

• Enables high density robot layouts

• Reduced cycle times

• User friendly touch screen pendant

With Windows CE operating system and a full colour LCD touch-screen display

• Complete access tto all operations from programming to maintenance
• Reduced programming time
• Possibility to create your own user menus
• Eliminates the need for separate operator's panel

Advanced robot motion (ARM) control
Dynamic calculation of robot axis torque and loan (an original Motoman development)

• High performance path accuracy
• Optimised robot motion & speed
• Short pitch function
• Collision detection